
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 24, Problem 40QTP
To determine
Determine which quantities will be affected by increasing the feed to 0.02 in/tooth in example 24.1.
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Hi, can you please define and calculate the failure mode of the linkage that failed on the swing (images added) :
A child swing set was discovered to have failed at the fixing at the top of the chains connecting the seat to the top of the swing set. A 12 mm threaded steel bolt, connecting the shackle to the top beam, failed at the start of the threaded region on the linkage closest to the outside side of the swing set .
The linkage and bolts were made of electro galvanised mild steel . The rigid bar chain alternatives and fixings were of the same material and appeared to be fitted in accordance with guidelines. The yield strength of the steel used is 260 MPa and the UTS is 380 MPa. The bolt that failed was threaded using a standard thread with a pitch (distance between threads) of 1.75 mm and a depth of approximately 1.1 mm.
The swing set in question had been assigned to ‘toddlers’ with the application of a caged-type seat. However, the location was within the play area not…
Page
11-68. The rectangular plate shown is subjected to a uniaxial
stress of 2000 psi. Compute the shear stress and the tensile
developed on a plane forming an angle of 30° with the longitud
axis of the member. (Hint: Assume a cross-sectional area of unity)
2000 psi
2000 psi
hp
11-70. A shear stress (pure shear) of 5000 psi exists on an element.
(a) Determine the maximum tensile and compressive stresses
caused in the element due to this shear.
(b) Sketch the element showing the planes on which the
maximum tensile and compressive stresses act.
Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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- 11-20. An aluminum specimen of circular cross section, 0.50 in. in diameter, ruptured under a tensile load of 12,000 lb. The plane of failure was found to be at 48° with a plane perpendicular to the longitudinal axis of the specimen. (a) Compute the shear stress on the failure plane. (b) Compute the maximum tensile stress. (c) Compute the tensile stress on the failure plane. hparrow_forwardA long flat steel bar 13 mm thick and 120 mm wide has semicircular grooves as shown and carries a tensile load of 50 kN Determine the maximum stress if plate r= 8mm r=21mm r=38mmarrow_forwardProblem 13: F₁ = A =250 N 30% Determine the moment of each of the three forces about point B. F₂ = 300 N 60° 2 m -3 m B 4 m F3=500 Narrow_forward
- 3 kN 3 kN 1.8 kN/m 80 mm B 300 mm D an 1.5 m-1.5 m--1.5 m- PROBLEM 5.47 Using the method of Sec. 5.2, solve Prob. 5.16 PROBLEM 5.16 For the beam and loading shown, determine the maximum normal stress due to bending on a transverse section at C.arrow_forward300 mm 3 kN 3 kN 450 N-m D E 200 mm 300 mm PROBLEM 5.12 Draw the shear and bending-moment diagrams for the beam and loading shown, and determine the maximum absolute value (a) of the shear, (b) of the bending moment.arrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. I REALLY NEED FBD. The cantilevered spandrel beam shown whose depth tapers from d1 to d2, has a constant width of 120mm. It carries a triangularly distributed end reaction.Given: d1 = 600 mm, d2 = 120 mm, L = 1 m, w = 100 kN/m1. Calculate the maximum flexural stress at the support, in kN-m.2. Determine the distance (m), from the free end, of the section with maximum flexural stress.3. Determine the maximum flexural stress in the beam, in MPa.ANSWERS: (1) 4.630 MPa; (2) 905.8688 m; (3) 4.65 MPaarrow_forward
- CORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. I REALLY NEED FBD A concrete wall retains water as shown. Assume that the wall is fixed at the base. Given: H = 3 m, t = 0.5m, Concrete unit weight = 23 kN/m3Unit weight of water = 9.81 kN/m3(Hint: The pressure of water is linearly increasing from the surface to the bottom with intensity 9.81d.)1. Find the maximum compressive stress (MPa) at the base of the wall if the water reaches the top.2. If the maximum compressive stress at the base of the wall is not to exceed 0.40 MPa, what is the maximum allowable depth(m) of the water?3. If the tensile stress at the base is zero, what is the maximum allowable depth (m) of the water?ANSWERS: (1) 1.13 MPa, (2) 2.0 m, (3) 1.20 marrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. I NEED FBD A short plate is attached to the center of the shaft as shown. The bottom of the shaft is fixed to the ground.Given: a = 75 mm, h = 125 mm, D = 38 mmP1 = 24 kN, P2 = 28 kN1. Calculate the maximum torsional stress in the shaft, in MPa.2. Calculate the maximum flexural stress in the shaft, in MPa.3. Calculate the maximum horizontal shear stress in the shaft, in MPa.ANSWERS: (1) 167.07 MPa; (2) 679.77 MPa; (3) 28.22 MPaarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED. I REALLY NEED FBD. The roof truss shown carries roof loads, where P = 10 kN. The truss is consisting of circular arcs top andbottom chords with radii R + h and R, respectively.Given: h = 1.2 m, R = 10 m, s = 2 m.Allowable member stresses:Tension = 250 MPaCompression = 180 MPa1. If member KL has square section, determine the minimum dimension (mm).2. If member KL has circular section, determine the minimum diameter (mm).3. If member GH has circular section, determine the minimum diameter (mm).ANSWERS: (1) 31.73 mm; (2) 35.81 mm; (3) 18.49 mmarrow_forward
- PROBLEM 3.23 3.23 Under normal operating condi- tions a motor exerts a torque of magnitude TF at F. The shafts are made of a steel for which the allowable shearing stress is 82 MPa and have diameters of dCDE=24 mm and dFGH = 20 mm. Knowing that rp = 165 mm and rg114 mm, deter- mine the largest torque TF which may be exerted at F. TF F rG- rp B CH TE Earrow_forward1. (16%) (a) If a ductile material fails under pure torsion, please explain the failure mode and describe the observed plane of failure. (b) Suppose a prismatic beam is subjected to equal and opposite couples as shown in Fig. 1. Please sketch the deformation and the stress distribution of the cross section. M M Fig. 1 (c) Describe the definition of the neutral axis. (d) Describe the definition of the modular ratio.arrow_forwardusing the theorem of three moments, find all the moments, I only need concise calculations with minimal explanations. The correct answers are provided at the bottomarrow_forward
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