Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 24, Problem 37QTP
(a)
To determine
Show that in milling process, the total cutting time can be depending on the value of the non cutting distance that is
(b)
To determine
In milling process, the total cutting time can be depending on the value of the ratio of width of cut
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2. Express the following complex numbers in rectangular form.
(a) z₁ = 2еjл/6
(b) Z2=-3e-jπ/4
(c) Z3 =
√√√3e-j³/4
(d) z4 = − j³
A prismatic beam is built into a structure. You can consider the boundary conditions at A and B to be
fixed supports. The beam was originally designed to withstand a triangular distributed load, however,
the loading condition has been revised and can be approximated by a cosine function as shown in the
figure below. You have been tasked with analysing the structure. As the beam is prismatic, you can
assume that the bending rigidity (El) is constant.
wwo cos
2L
x
A
B
Figure 3: Built in beam with a varying distributed load
In order to do this, you will:
a. Solve the reaction forces and moments at point A and B.
Hint: you may find it convenient to use the principal of superposition.
(2%)
b. Plot the shear force and bending moment diagrams and identify the maximum shear force
and bending moment.
(2%)
c. Develop an expression for the vertical deflection. Clearly state your expression in terms of x.
(1%)
Question 1: Beam Analysis
Two beams (ABC and CD) are connected using a pin immediately to the left of Point C. The pin acts
as a moment release, i.e. no moments are transferred through this pinned connection. Shear forces
can be transferred through the pinned connection. Beam ABC has a pinned support at point A and a
roller support at Point C. Beam CD has a roller support at Point D. A concentrated load, P, is applied
to the mid span of beam CD, and acts at an angle as shown below. Two concentrated moments, MB
and Mc act in the directions shown at Point B and Point C respectively. The magnitude of these
moments is PL.
Moment Release
A
B
с
°
MB = PL
Mc=
= PL
-L/2-
-L/2-
→
P
D
Figure 1: Two beam arrangement for question 1.
To analyse this structure, you will:
a) Construct the free body diagrams for the structure shown above. When constructing your
FBD's you must make section cuts at point B and C. You can represent the structure as three
separate beams. Following this, construct the…
Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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