Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 24, Problem 9RQ
What is a pull broach? A push broach?
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You are asked to design a unit to condense ammonia. The required condensation rate is 0.09kg/s. Saturated ammonia at 30 o C is passed over a vertical plate (10 cm high and 25 cm wide).The properties of ammonia at the saturation temperature of 30°C are hfg = 1144 ́10^3 J/kg andrho_v = 9.055 kg/m 3 . Use the properties of liquid ammonia at the film temperature of 20°C (Ts =10 o C):Pr = 1.463
rho_l= 610.2 kf/m^3
liquid viscosity= 1.519*10^-4 kg/ ms
kinematic viscosity= 2.489*10^-7 m^2/s
Cpl= 4745 J/kg C
kl=0.4927 W/m C
hfg*=hfg+0.68Cpl(Tsat-Given Ts)
a) Instead of one plate you want to use small plates and install many of them. Calculate the requiredsurface temperature to achieve the desired condensation rate (0.09 kg/s) if you install 36vertical plates (with the same dimension as above: 10 cm high and 25 cm wide).
11-19
designed
in Problem
The shaft shown in figure P11-4 was
10-19, for the data in the row(s) assigned from table
PII-1, and the corresponding diameter of shaft found
in Problem 10-19, design suitable bearings
5 E8 cycles at
the load for at least
State all assumptions.
to support
1200rpm.
(a) Using hydrodynamically lubricated bronze sleeve
bearings with ON = 40, Lld = 0.8, and clearance ratio
0.0025.
of
a
← gear
T
gear
Key
figure PI-4
Given
from the problem
10-19 we get d= 1.153 in
from the table 11-1 we get
a = 16 in
b= 18in
L= 20in
In an irrigation system, the following characteristics of the pipe network are available.• 100 meters of 4" PVC pipe, 3 gate valves• 500 meters of 3" PVC pipe, 4 gate valves• 200 meters of 2" H.G. pipe, 2 globe valves• 50 litres per second circulate in the pipes:Calculate:1. Total energy losses in meters.2. Leaks in pipes.3. Losses in accessories.4. Calculate the equivalent pipe of that system assuming only pipes without fittings.Solve the problem without artificial intelligence, solve by one of the experts
Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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- A prismatic beam is built into a structure. You can consider the boundary conditions at A and B to be fixed supports. The beam was originally designed to withstand a triangular distributed load, however, the loading condition has been revised and can be approximated by a cosine function as shown in the figure below. You have been tasked with analysing the structure. As the beam is prismatic, you can assume that the bending rigidity (El) is constant. wwo cos 2L x A B Figure 3: Built in beam with a varying distributed load In order to do this, you will: a. Solve the reaction forces and moments at point A and B. Hint: you may find it convenient to use the principal of superposition. (2%) b. Plot the shear force and bending moment diagrams and identify the maximum shear force and bending moment. (2%) c. Develop an expression for the vertical deflection. Clearly state your expression in terms of x. (1%)arrow_forwardQuestion 1: Beam Analysis Two beams (ABC and CD) are connected using a pin immediately to the left of Point C. The pin acts as a moment release, i.e. no moments are transferred through this pinned connection. Shear forces can be transferred through the pinned connection. Beam ABC has a pinned support at point A and a roller support at Point C. Beam CD has a roller support at Point D. A concentrated load, P, is applied to the mid span of beam CD, and acts at an angle as shown below. Two concentrated moments, MB and Mc act in the directions shown at Point B and Point C respectively. The magnitude of these moments is PL. Moment Release A B с ° MB = PL Mc= = PL -L/2- -L/2- → P D Figure 1: Two beam arrangement for question 1. To analyse this structure, you will: a) Construct the free body diagrams for the structure shown above. When constructing your FBD's you must make section cuts at point B and C. You can represent the structure as three separate beams. Following this, construct the…arrow_forwardA cantilevered rectangular prismatic beam has three loads applied. 10,000N in the positive x direction, 500N in the positive z direction and 750 in the negative y direction. You have been tasked with analysing the stresses at three points on the beam, a, b and c. 32mm 60mm 24mm 180mm 15mm 15mm 40mm 750N 16mm 500N x 10,000N Figure 2: Idealisation of the structure and the applied loading (right). Photograph of the new product (left). Picture sourced from amazon.com.au. To assess the design, you will: a) Determine state of stress at all points (a, b and c). These points are located on the exterior surface of the beam. Point a is located along the centreline of the beam, point b is 15mm from the centreline and point c is located on the edge of the beam. When calculating the stresses you must consider the stresses due to bending and transverse shear. Present your results in a table and ensure that your sign convention is clearly shown (and applied consistently!) (3%) b) You have identified…arrow_forward
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