Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
expand_more
expand_more
format_list_bulleted
Concept explainers
Textbook Question
Chapter 24, Problem 44QTP
A single-thread hob is used to cut 40 teeth on a spur gear. The cutting speed is 120 ft/min and the hob is 3 in. in diameter. Calculate the rotational speed of the spur gear.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
A motorised metal guillotine machine is required to cut 45 mm diameter hole in a plate of
20 mm thickness at rate of 35 holes per minute. It requires a torque of 7 Nm for an area
of hole in mm2. If the cutting takes 1/10 of a second and the speed of its flywheel varies
from 165 rpm to 145 rpm, calculate:
1. Energy required to cut a hole.
2. Energy required for cutting work per second.
3. Maximum fluctuation of energy of the flywheel.
4. Mass of the flywheel having radius of gyration of 1.5 m.
As the cutting speed for mild steel is 100ft/min and RPM is 1000, find the diameter of the cutting tool. If
the tool is two-flute end mill. Then, also find the feed rate. Given, 0.002 in. feed per tooth.
Calculate the machining time to drill four 20 mm diameter holes and one 50 mm diameter central hole in
the flange as shown below. Take cutting speed 20 m/min, feed for 20 mm drill 0.2 mm/rev, and for 50
mm drill feed is 0.6 mm/rev, the point angle is 120°?
VIVER
20xA
200
D100
SYLON
50
Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- The blade on a typical table saw rotates at 3100 revolutions per minute. Calculate the linear velocity in miles per hour of one of the teeth at the edge of the 10 inch diameter blade.arrow_forward3. It is required to machine a slot with length 100 mm, width 15 mm, and depth 4 mm. Calculate the length and pitch of the broach assuming a super-elevation of 0.15 mm/tooth. Calculate the main power in KW if the specific cutting resistance is 2000 N/mm2 and the cutting speed of 10 m/min is used.arrow_forwardi need the answer quicklyarrow_forward
- A twin-spindle drill simultaneously drills one ½-in hole and one ¾" through a 1" wide work piece. Both holes are twist drill with 118° point angles. cutting speed for material is 230 ft/min. The rotation speed of each spindle can be configured individually. The feed rate of both holes must be set to the same value, since both spindles go down at the same speed. The forward speed is set in such a way that the speed total metal removal does not exceed 1.50 in3 /min. Determine: a) the velocity maximum feedrate (in/min) that can be used, b) the individual feedrates (in/rev) that result in each hole and c) the time required to drill the holes.arrow_forwardIt is required to cut screw threads of 2 mm pitch on a lathe. The lead screw has a pitch of 6 mm. If the spindle speed is 60 rpm, then the speed of the lead screw will bearrow_forwardIt takes only 12 seconds to mill 0.5" x 5.5" keyway by means of a 40-tooth cutter at a feed rate of 0.249 mm/tooth. Compute the required speed of the cutter in rpm. 70 O65 O 60 75 Aarrow_forward
- Note: All dimensions are in mm Ø 34 A 34 mm diameter x 120 mm shafting will be turned using a lathe to produce a step shafting as shown in the figure. Calculate the required (minimum) total machining time Tm with the following cutting 30 -70- 50 120 conditions: Step Shafting Rough Turn: V = 30 m/min; Max. Depth of Cut = 1.5 mm; Feed = 0.2 mm/rev Finish Turn: V = 60 m/min; Max. Depth of Cut = 0.5 mm; Feed = 0.05 mm/rev Lathe available rpm: 150, 200, 250, 350, 400, 450, 500, 550, 600, 650, 700arrow_forwardsolvearrow_forwardQ6: A-List the characteristics of screw thread. B- Calculate the change gears for cutting 16 thread per inch on a lathe having a lead screw of 6 thread per inch?arrow_forward
- The outline of the part in the Figure below is to be profile milled using a 20- mm diameter end mill with two teeth. The part is 10 mm thick. The cutting speed = 125 m/min and feed = 0.10 mm/tooth. The part is also to be drilled with a drill size of 10 mm corresponds to T01 with a cutting speed =75 mm/min and feed = 0.08 mm/rev. The two holes pass completely through the part. 30 rad. 125.75 10 dia., 2 holes Write the part program (G & M code program) for the required machining processes. Use absolute programming with the lower left 25 corner of the part as the origin in the x-y axis system. 150 (All dimensions are in mm.) 25 50 75 35 deg.arrow_forwardThe face milling cutter of D = 200 mm used to cut a block which is 200 mm H, 1=480 mm, if f- 0.7 mm/rev is used and the overrun of the cutter is 12 mm and cutting speed 320 mm/min. Calculate the machining time. Cuttinarrow_forwardA shaper is operated at 120 cutting strokes per minute and is used to machine a work piece of 250 mm in length and 120 mm wide. Use a feed of 0.6 mm per stroke and a depth of cut of 6 mm. Calculate the total machining time to for machining the component. If the forward stroke is completed in 230°, calculate the percentage of the time when the tool is not contacting the work piece.arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University PressMechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSONThermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
- Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEYMechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage LearningEngineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
The Most Common Metal Machining Processes (Metal Machining Video 1); Author: Sofeast Ltd;https://www.youtube.com/watch?v=uxVJ3qtezGw;License: Standard YouTube License, CC-BY
Machining process and Machine Tools; Author: Amar Gandhi;https://www.youtube.com/watch?v=X2mUJ8baaE0;License: Standard Youtube License