Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 24, Problem 25QLP
Explain why hacksaws are not as productive as band saws.
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1. The truss shown is supported by hinge at A and cable at E.Given: H = 4m, S = 1.5 m, α = 75⁰, θ = 33⁰.Allowable tensile stress in cable = 64 MPa.Allowable compressive stress in all members = 120 MPaAllowable tensile stress in all members = 180 MPa1.Calculate the maximum permissible P, in kN, if the diameter of the cable is 20 mm.2.If P = 40 kN, calculate the required area (mm2) of member BC.3. If members have solid square section, with dimension 15 mm, calculate the maximum permissible P (kN) based on the allowable strength of member HI.ANSWERS: (1) 45.6 kN; (2) 83.71 mm2; (3) 171.76 kN
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2: A wire 4 meters long is stretched horizontally between points 4 meters apart. The wire is 25 mm2 in cross-section with a modulus of elasticity of 200 GPa. A load W placed at the center of the wire produces a sag Δ.1.Calculate the tension (N) in the wire if sag Δ = 30 mm.2.Calculate the magnitude of W, in N, if sag Δ = 54.3 mm.3. If W is 60 N, what is the sag (in mm)?ANSWERS: (1) 562 N, (2) 100 N, (3) 45.8 N
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4 : A cable and pulley system at D is used to bring a 230-kg pole (ACB) to a vertical position as shown. The cable has tensile force T and is attached at C. The length of the pole is 6.0 m, the outer diameter is d = 140 mm, and the wall thickness t = 12 mm. The pole pivots about a pin at A. The allowable shear stress in the pin is 60 MPa and the allowable bearing stress is 90 MPa. The diameter of the cable is 8 mm.1.Find the minimum diameter (mm) of the pin at A to support the weight of the pole in the position shown.2.Calculate the elongation (mm) of the cable CD.3.Calculate the vertical displacement of point C, in mm.ANSWERS: (1) 6 mm, (2) 1.186 mm, (3) 1.337 mm--
Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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- 1. Derive an expression for H(w) filter or bandpass/reject filter. = for the circuit below. Qualitatively determine if it's a high/lowpass L ell R ww Voarrow_forward2. Obtain the transfer function, H(w) = 0 for the circuit below for R₁ = 1 kQ2, R2 = 10 kQ, and Vi C = 1 μF. What role, if any, does the capacitor play? Explain. R₁ R2 + C + Voarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 3 (15 points): A 12-meter-long precast pile segment is to be lifted from a trailer down to the ground and then set in place prior to driving by a crane.1. If two slings are to be used in lifting the pile to the ground, at what distance from the ends must the slings be placed for minimum bending due to its own weight?2. At what distance from the ends must the slings be placed for minimum shear due to its own weight?3. Using one sling to set the pile in a vertical position before driving at what distance from one end must the sling be placed for minimum bending due to its own weight?ANSWERS: (1) 2.48 m, (2) 3.00 m, (3) 3.51 marrow_forward
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- A prototype automobile is designed to travel at 65 km/hr. A model of this design is tested in a wind tunnel with identical standard sea- level air properties at a 1:5 scale. The measured model drag is 529 N, enforcing dynamic similarity. Determine (a) the drag force on the prototype and (b) the power required to overcome this drag. See the equation Vm m = D V Dm (a) Dp = i (b) Pp = i N hparrow_forwardA new blimp will move at 6 m/s in 20°C air, and we want to predict the drag force. Using a 1: 14-scale model in water at 20°C and measuring a 2500-N drag force on the model, determine (a) the required water velocity, (b) the drag on the prototype blimp and, (c) the power that will be required to propel it through the air. (a) Vm = i (b) Dp = i (c) Pp = i m/s N Warrow_forwardDrag measurements were taken for a sphere, with a diameter of 5 cm, moving at 3.7 m/s in water at 20°C. The resulting drag on the sphere was 10 N. For a balloon with 1-m diameter rising in air with standard temperature and pressure, determine (a) the velocity if Reynolds number similarity is enforced and (b) the drag force if the drag coefficient in the equation below is the dependent pi term. li ε pVI D 1 = CD = Q μ (a) Vp = i (b) Dp = i m/s Narrow_forward
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