Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 24, Problem 7RQ
Explain the relative characteristics of climb milling and up milling.
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Problem (17): water flowing in an open channel of a rectangular cross-section with width (b) transitions from a
mild slope to a steep slope (i.e., from subcritical to supercritical flow) with normal water depths of (y₁) and
(y2), respectively.
Given the values of y₁ [m], y₂ [m], and b [m], calculate the discharge in the channel (Q) in [Lit/s].
Givens:
y1 = 4.112 m
y2 =
0.387 m
b = 0.942 m
Answers:
( 1 ) 1880.186 lit/s
( 2 ) 4042.945 lit/s
( 3 ) 2553.11 lit/s
( 4 ) 3130.448 lit/s
Problem (14): A pump is being used to lift water from an underground
tank through a pipe of diameter (d) at discharge (Q). The total head
loss until the pump entrance can be calculated as (h₁ = K[V²/2g]), h
where (V) is the flow velocity in the pipe. The elevation difference
between the pump and tank surface is (h).
Given the values of h [cm], d [cm], and K [-], calculate the maximum
discharge Q [Lit/s] beyond which cavitation would take place at the
pump entrance. Assume Turbulent flow conditions.
Givens:
h = 120.31 cm
d = 14.455 cm
K = 8.976
Q
Answers:
(1) 94.917 lit/s
(2) 49.048 lit/s
( 3 ) 80.722 lit/s
68.588 lit/s
4
Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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- Problem (13): A pump is being used to lift water from the bottom tank to the top tank in a galvanized iron pipe at a discharge (Q). The length and diameter of the pipe section from the bottom tank to the pump are (L₁) and (d₁), respectively. The length and diameter of the pipe section from the pump to the top tank are (L2) and (d2), respectively. Given the values of Q [L/s], L₁ [m], d₁ [m], L₂ [m], d₂ [m], calculate total head loss due to friction (i.e., major loss) in the pipe (hmajor-loss) in [cm]. Givens: L₁,d₁ Pump L₂,d2 오 0.533 lit/s L1 = 6920.729 m d1 = 1.065 m L2 = 70.946 m d2 0.072 m Answers: (1) 3.069 cm (2) 3.914 cm ( 3 ) 2.519 cm ( 4 ) 1.855 cm TABLE 8.1 Equivalent Roughness for New Pipes Pipe Riveted steel Concrete Wood stave Cast iron Galvanized iron Equivalent Roughness, & Feet Millimeters 0.003-0.03 0.9-9.0 0.001-0.01 0.3-3.0 0.0006-0.003 0.18-0.9 0.00085 0.26 0.0005 0.15 0.045 0.000005 0.0015 0.0 (smooth) 0.0 (smooth) Commercial steel or wrought iron 0.00015 Drawn…arrow_forwardThe flow rate is 12.275 Liters/s and the diameter is 6.266 cm.arrow_forwardAn experimental setup is being built to study the flow in a large water main (i.e., a large pipe). The water main is expected to convey a discharge (Qp). The experimental tube will be built at a length scale of 1/20 of the actual water main. After building the experimental setup, the pressure drop per unit length in the model tube (APm/Lm) is measured. Problem (20): Given the value of APm/Lm [kPa/m], and assuming pressure coefficient similitude, calculate the drop in the pressure per unit length of the water main (APP/Lp) in [Pa/m]. Givens: AP M/L m = 590.637 kPa/m meen Answers: ( 1 ) 59.369 Pa/m ( 2 ) 73.83 Pa/m (3) 95.443 Pa/m ( 4 ) 44.444 Pa/m *******arrow_forward
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