EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 23, Problem 43QTP
A high-strength cast-iron bar 8 in. in diameter is being turned on a lathe at a depth of cut d = 0.050 in. The lathe is equipped with a 15-hp electric motor and has a
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A mild steel specimen of Initial diameter of 53.5 mm is turned to final diameter of 47 mm for an initial length of 154 mm on a lathe machine.
Using the given data find the following.
(i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm
(ii) During machining the tool's approach length is 5 mm, over run length is 2mm
(iii) Total time required to complete the turning operation is 59.6 minutes
A mild steel specimen of Initial diameter of
53.5 mm is turned to final diameter of 47 mm
for an initial length of 154 mm on a lathe
machine.
Using the given data find the following.
(i) Feed of 0.4 mm/rev & Depth of cut is 0.5
mm
(ii) During machining the tool's approach
length is 5 mm, over run length is 2mm
(iii) Total time required to complete the
turning operation is 59.6 minutes
(a) Find number of passes to finish the entire
turning operation (
(b) The actual length of the turning operation
in mm ('
In a turning operation on low carbon steel with hardness = 135 HB, the cutting speed = 180 m/min, feed = 0.35 mm/rev, and depth of cut = 6.5 mm. The
original work piece has 26 mm Diameter and 120 mm Length. How much power will the lathe draw in performing this operation if its mechanical efficiency =
90% and operator's efficiency = 82%? The specific energy is 3.8 J/mm³
Chapter 23 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 23 - Describe the types of machining operations that...Ch. 23 - What is turning? What kind of chips are produced...Ch. 23 - What is the thrust force in turning? What is the...Ch. 23 - What are the components of a lathe?Ch. 23 - (a) What is a tracer lathe? (b) What is an...Ch. 23 - Describe the operations that can be performed on a...Ch. 23 - Why were power chucks developed?Ch. 23 - Explain why operations such as boring on a lathe...Ch. 23 - Why are turret lathes typically equipped with more...Ch. 23 - Describe the differences between boring a...
Ch. 23 - How is drill life determined?Ch. 23 - What is the difference between a conventional...Ch. 23 - Why are reaming operations performed?Ch. 23 - Explain the functions of the saddle on a lathe.Ch. 23 - Describe the relative advantages of (a)...Ch. 23 - Explain how external threads are cut on a lathe.Ch. 23 - Prob. 17RQCh. 23 - Explain the reasoning behind the various design...Ch. 23 - Note that both the terms tool strength and...Ch. 23 - (a) List and explain the factors that contribute...Ch. 23 - Explain why the sequence of drilling, boring, and...Ch. 23 - Why would machining operations be necessary even...Ch. 23 - A highly oxidized and uneven round bar is being...Ch. 23 - Describe the difficulties that may be encountered...Ch. 23 - (a) Does the force or torque in drilling change as...Ch. 23 - Explain the similarities and differences in the...Ch. 23 - Describe the advantages and applications of having...Ch. 23 - Assume that you are asked to perform a boring...Ch. 23 - Explain the reasons for the major trend that has...Ch. 23 - Describe your observations concerning the contents...Ch. 23 - The footnote to Table 23.12 states that as the...Ch. 23 - In modern manufacturing, which types of metal...Ch. 23 - Sketch the tooling marks you would expect if a...Ch. 23 - What concerns would you have in turning a powder...Ch. 23 - The operational severity for reaming is much lower...Ch. 23 - Review Fig. 23.6, and comment on the factors...Ch. 23 - Explain how gun drills remain centered during...Ch. 23 - Comment on the magnitude of the wedge angle on the...Ch. 23 - If inserts are used in a drill bit (see Fig....Ch. 23 - Refer to Fig. 23.11b, and in addition to the tools...Ch. 23 - Calculate the same quantities as in Example 23.1...Ch. 23 - Estimate the machining time required to rough turn...Ch. 23 - A high-strength cast-iron bar 8 in. in diameter is...Ch. 23 - A 0.30-in.-diameter drill is used on a drill press...Ch. 23 - In Example 23.4, assume that the workpiece...Ch. 23 - For the data in Problem 23.45, calculate the power...Ch. 23 - A 6-in.-diameter aluminum cylinder 10 in. in...Ch. 23 - A lathe is set up to machine a taper on a bar...Ch. 23 - Assuming that the coefficient of friction is 0.25,...Ch. 23 - A 3-in.-diameter, gray cast iron cylindrical part...Ch. 23 - Would you consider the machining processes...Ch. 23 - Would it be difficult to use the machining...Ch. 23 - If a bolt breaks in a hole, it typically is...Ch. 23 - An important trend in machining operations is the...Ch. 23 - Review Fig. 23.8d, and explain if it would be...Ch. 23 - Boring bars can be designed with internal damping...Ch. 23 - A large bolt is to be produced from extruded...Ch. 23 - Make a comprehensive table of the process...
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