DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 22, Problem 5P
In the insert is set with a
- Determine the side cutting-edge angle for the offset tool.
- What is the uncut chip thickness in the offset position?
- What effect will this have on the forces and the process?
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Multiple Choice
Circle the best answer to each statement.
1. Which geometry attribute deviation(s) can be limited
with a profile of a surface tolerance?
A. Location
B. Orientation
C.
Form
D.
All of the above
2. A true profile may be defined with:
A.
Basic radii
B. Basic angles
C. Formulas
D. All of the above
3. Which modifier may be applied to the profile tolerance
value?
A
B
C.
D. All of the above
4. The default tolerance zone for a profile tolerance is:
A. Non-uniform
B. Unilateral
C. Bilateral equal distribution
D. Bilateral-unequal distribution
5. An advantage of using a profile tolerance in place of a
coordinate tolerance is:
A. A bonus tolerance is permitted.
B. A datum feature sequence may be specified
C. A profile tolerance always controls size
D. All of the above
6. The shape of the tolerance zone for a profile tolerance is:
A. Two parallel planes
B. The same as the true profile of the toleranced
surface
C. Equal bilateral
D. Cylindrical when the diameter symbol is speci-
fied…
One thousand kg/h of a (50-50 wt%) acetone-in-water solution is to be extracted at 25C in a continuous,
countercurrent system with pure 1,1,2-trichloroethane to obtain a raffinate containing 10 wt% acetone. Using the
following equilibrium data, determine with an equilateral-triangle diagram:
a- the minimum flow rate of solvent;
b- the number of stages required for a solvent rate equal to 1.5 times minimum, and composition of each
streamleaving each stage.
c- Repeat the calculation of (a) and (b) if the solvent used has purity 93wt% (4wr% acetone, 3wt% water
impurities)
acetone water
1,1,2-trichloroethane
Raffinate. Weight
Extract. Weight
0.6
0.13
0.27
Fraction Acetone
Fraction Acetone
0.5
0.04
0.46
0.44
0.56
0.4
0.03
0.57
0.29
0.40
0.3
0.02
0.68
0.12
0.18
0.2
0.015
0.785
0.0
0.0
0.1
0.01
0.89
0.55
0.35
0.1
0.5
0.43
0.07
0.4
0.57
0.03
0.3
0.68
0.02
0.2
0.79
0.01
0.1
0.895
0.005
Chapter 22 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 22 - For metal-cutting tools, what is the most...Ch. 22 - What is hot hardness compared to hardness?Ch. 22 - Prob. 3RQCh. 22 - Why is impact strength an important property in...Ch. 22 - Cemented carbide tools are made by a powder...Ch. 22 - What are the primary considerations in tool...Ch. 22 - What is the general strategy behind coated tools?Ch. 22 - Prob. 8RQCh. 22 - How is a CBN tool manufactured?Ch. 22 - Prob. 10RQ
Ch. 22 - Prob. 11RQCh. 22 - Discuss the constraints in the selection of a...Ch. 22 - What does cemented mean in the manufacture of...Ch. 22 - What advantage do ground carbide inserts have over...Ch. 22 - What is a chip groove?Ch. 22 - What is the DCL?Ch. 22 - Suppose you made four beams out of carbide, HSS,...Ch. 22 - Multiple coats or layers are put on the carbide...Ch. 22 - What tool material would you recommend for...Ch. 22 - What makes the process that makes TiC coatings for...Ch. 22 - Why does a TiN-coated tool consume less power than...Ch. 22 - For what work material are CBN tools more commonly...Ch. 22 - Why is CBN better for machining steel than...Ch. 22 - What is the typical coefficient of variation for...Ch. 22 - What is meant by the statement Tool life is a...Ch. 22 - The typical value of a coefficient of variation in...Ch. 22 - Machinability is defined in many ways. Explain how...Ch. 22 - What are the chief functions of cutting fluids?Ch. 22 - Prob. 29RQCh. 22 - Why is the PVD process used to coat HSS tools?Ch. 22 - Why is there no universal cutting tool material?Ch. 22 - What is an 18-4-1 HSS composed of?Ch. 22 - Over the years, tool materials have been developed...Ch. 22 - Why is the rigidity of the machine tool an...Ch. 22 - Explain how it can be that the tool wears when it...Ch. 22 - What is a honed edge on a cutting tool and why is...Ch. 22 - Suppose you have a turning operation using a tool...Ch. 22 - A 2 in.-diameter bar of steel was turned at 284...Ch. 22 - Prob. 3PCh. 22 - The following data have been obtained for...Ch. 22 - In the insert is set with a 0 side cutting-edge...Ch. 22 - Prob. 6PCh. 22 - Here is a single point tool. Identify angles A...Ch. 22 - Figure 22.B gives data for cutting speed and tool...
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