DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 22, Problem 19RQ
What tool material would you recommend for machining a titanium aircraft part?
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1. A milling operation is to be performed on a ductile cast iron shaft to make slots for assembly. The operation will be done at high speeds for good surface finish. For each of the following tool materials, indicate whether it is a reasonable candidate to use in the operation with a detailed description of why or why not including required alloying element/grade/group etc. where applicable:
(i) plain carbon steel,
(ii) high-speed steel,
(iii) cemented carbide,
(iv) ceramic, and
(v) Sintered polycrystalline diamond.
After selection of material/materials discuss about
(i) recommended angles and tool signature
(ii) how to held cutting edge, and type of cutting fluids
With reasons for each recommended material.
2. Make a figure and explain how shear plane angle effect the power requirements in the machining. How can you reduce the power requirements during machining in orthogonal cutting?
2.14 W hy is cBN generally preferred over diamond for machining steels?
Question:
TOOL WEAR AND CHIP FORMATION DURING
MACHINING USING NANO-HYBRID
COOLANT FOR TITANIUM
What is the best Problem Statement based on
the tittle?
Chapter 22 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 22 - For metal-cutting tools, what is the most...Ch. 22 - What is hot hardness compared to hardness?Ch. 22 - Prob. 3RQCh. 22 - Why is impact strength an important property in...Ch. 22 - Cemented carbide tools are made by a powder...Ch. 22 - What are the primary considerations in tool...Ch. 22 - What is the general strategy behind coated tools?Ch. 22 - Prob. 8RQCh. 22 - How is a CBN tool manufactured?Ch. 22 - Prob. 10RQ
Ch. 22 - Prob. 11RQCh. 22 - Discuss the constraints in the selection of a...Ch. 22 - What does cemented mean in the manufacture of...Ch. 22 - What advantage do ground carbide inserts have over...Ch. 22 - What is a chip groove?Ch. 22 - What is the DCL?Ch. 22 - Suppose you made four beams out of carbide, HSS,...Ch. 22 - Multiple coats or layers are put on the carbide...Ch. 22 - What tool material would you recommend for...Ch. 22 - What makes the process that makes TiC coatings for...Ch. 22 - Why does a TiN-coated tool consume less power than...Ch. 22 - For what work material are CBN tools more commonly...Ch. 22 - Why is CBN better for machining steel than...Ch. 22 - What is the typical coefficient of variation for...Ch. 22 - What is meant by the statement Tool life is a...Ch. 22 - The typical value of a coefficient of variation in...Ch. 22 - Machinability is defined in many ways. Explain how...Ch. 22 - What are the chief functions of cutting fluids?Ch. 22 - Prob. 29RQCh. 22 - Why is the PVD process used to coat HSS tools?Ch. 22 - Why is there no universal cutting tool material?Ch. 22 - What is an 18-4-1 HSS composed of?Ch. 22 - Over the years, tool materials have been developed...Ch. 22 - Why is the rigidity of the machine tool an...Ch. 22 - Explain how it can be that the tool wears when it...Ch. 22 - What is a honed edge on a cutting tool and why is...Ch. 22 - Suppose you have a turning operation using a tool...Ch. 22 - A 2 in.-diameter bar of steel was turned at 284...Ch. 22 - Prob. 3PCh. 22 - The following data have been obtained for...Ch. 22 - In the insert is set with a 0 side cutting-edge...Ch. 22 - Prob. 6PCh. 22 - Here is a single point tool. Identify angles A...Ch. 22 - Figure 22.B gives data for cutting speed and tool...
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- Outline wire electric discharge machining, its physics and applications?arrow_forward(34 10l ll SHEET 4 Lathes and... -> SHEET 4 Lathes and Milling operations 1- Define lath Process, why the tool should have Red Hardness Property? 2- What are the kinds of Cutting operations carried out using Lathes? 3- What are the Cutting Tools used in Shaping operation? 4- Explain some of common operation associated with drilling? 5- Define Milling Operations and what are differences between lathes and milling machines? 6- Explain with Drawings different types of Milling operations? 7- What are the different types of Milling machines?arrow_forwardQ3(a) Assuming you have been given the responsibility of procuring some cutting tool for UCSI workshop. Based on your knowledge in manufacturing processes, one of the major properties of interest in a cutting tool material is the hot hardness. Explain the relationship between the cost of a cutting tool and its hot hardness citing at least FOUR (4) examples of cutting tools.arrow_forward
- Define specific energy for plane strain machining (cutting). In plane-strain machỉning, the two main sources of energy dissipation are deformation along the shear plane (~70%) and friction at the tool-chip contact along the rake face (~30%). Consider machining of a rigid perfectly-plastic work material whose uniaxial yield stress is 700 MPa, and is independent of strain rate and temperature. A tool of zero-degree rake angle is employed. Measurements showed the (deformed) chip thickness to be twice that of the undeformed chip thickness. Based on the aforementioned distribution of energy, estimate the specific energy for this process.arrow_forwardA furniture company that makes upholstered chairs and sofas must cut large quantities of fabrics. Many of these fabrics are strong and wear-resistant, which properties make them difficult to cut. What nontraditional process(es) would you recommend to the company for this application? Justify your answer by indicating the characteristics of the process that make it attractive.arrow_forwardSHEET 5 Grinding, Welding and Galvanizing operations 1- Define Grinding process, what are the main characteristics of classification of a grinding wheel? 2- What are the main grinding operations, why coolant is uses in any cutting operation? 3- What are the main classes of welding? 4- With drawing explain flam different types, what type is used in cutting and why? 5- What are the differences between OXYACETYLENE and ARC welding? 6- What are the defects of ARC welding operation? 7- Explain the Electric Resistance Welding? 8- Define the GALVANIZING Process and what are the main governing parameters in this operation?arrow_forward
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