DeGarmo's Materials and Processes in Manufacturing
DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 22, Problem 26RQ

The typical value of a coefficient of variation in metal-cutting tool life distributions is 0.3. How could it be reduced?

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A process engineer is trying to improve the life of a cutting tool. He has run a 23 experiment using (1) cutting speed, (2) metal hardness, (3) and cutting angle as the factors. The data from the 2 replicates are shown below.   (a) Do any of the 3 factors affect tool life?   (b)what combination of the factor levels produces the longest tool life?   (c) Is there a combination of cutting speed and cutting angle that always gives good results regardless of metal hardness?   Replicate Run I II (1) 221 311 a 325 435 b 354 348 ab 552 472 c 440 453 ac 406 377 bc 605 500 abc 392 419
A student is using a lathe with 80-hp and 80% efficiency to fabricate a copper alloy with Sy= 1200 ksi. If the width of cut is 0.30 in. and the student set a rake angle of 0° and a cutting speed of 200 ft/ min while she assumed a coefficient of friction to be 0.5. What is the maximum depth of cut the student can achieve?
A student is using a lathe with 80-hp and 80% efficiency to fabricate a copper alloy with Sy = 1200ksi If the width of cut is 0.30 inand the student set a rake angle of 0and a cutting speed of 200fl / min while she assumed a coefficient of friction to be 0.5. What is the maximum depth of cut the student can achieve?

Chapter 22 Solutions

DeGarmo's Materials and Processes in Manufacturing

Ch. 22 - Prob. 11RQCh. 22 - Discuss the constraints in the selection of a...Ch. 22 - What does cemented mean in the manufacture of...Ch. 22 - What advantage do ground carbide inserts have over...Ch. 22 - What is a chip groove?Ch. 22 - What is the DCL?Ch. 22 - Suppose you made four beams out of carbide, HSS,...Ch. 22 - Multiple coats or layers are put on the carbide...Ch. 22 - What tool material would you recommend for...Ch. 22 - What makes the process that makes TiC coatings for...Ch. 22 - Why does a TiN-coated tool consume less power than...Ch. 22 - For what work material are CBN tools more commonly...Ch. 22 - Why is CBN better for machining steel than...Ch. 22 - What is the typical coefficient of variation for...Ch. 22 - What is meant by the statement Tool life is a...Ch. 22 - The typical value of a coefficient of variation in...Ch. 22 - Machinability is defined in many ways. Explain how...Ch. 22 - What are the chief functions of cutting fluids?Ch. 22 - Prob. 29RQCh. 22 - Why is the PVD process used to coat HSS tools?Ch. 22 - Why is there no universal cutting tool material?Ch. 22 - What is an 18-4-1 HSS composed of?Ch. 22 - Over the years, tool materials have been developed...Ch. 22 - Why is the rigidity of the machine tool an...Ch. 22 - Explain how it can be that the tool wears when it...Ch. 22 - What is a honed edge on a cutting tool and why is...Ch. 22 - Suppose you have a turning operation using a tool...Ch. 22 - A 2 in.-diameter bar of steel was turned at 284...Ch. 22 - Prob. 3PCh. 22 - The following data have been obtained for...Ch. 22 - In the insert is set with a 0 side cutting-edge...Ch. 22 - Prob. 6PCh. 22 - Here is a single point tool. Identify angles A...Ch. 22 - Figure 22.B gives data for cutting speed and tool...

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