Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 22, Problem 1RQ
What are the major properties required of cutting-tool materials? Why?
Expert Solution & Answer
To determine
What are the major properties required of cutting-tool materials? Why?
Explanation of Solution
A cutting-tool material should have the below attributes:-
Hot hardness
Wear resistance coupled with hardness and strength of the tool stay intact at the temperatures experienced in machining operations. This property is responsible for making sure that the tool would not go through any plastic deformation. That is how it retains its sharpness and forms both.
Toughness and strength of impact
In interfered cutting tasks or forces like milling, and then turning a splined shaft on a lathe, the forces of impact on the tools is experienced time and again. This is because of vibration and chatter amid machining. But this neither chip nor break the tool.
Thermal shock resistance
To bear the fast temperature cycling, as experienced in interfered cutting.
Wear resistance
With the goal that a long-enough tool life is acquired before substituting becomes inevitable.
Chemical stability and inactiveness
Concerning the workpiece material, to evade or limit any unfavorable reactions, adhesion, and tool–chip diffusion which may fasten the wear of the tool.
Want to see more full solutions like this?
Subscribe now to access step-by-step solutions to millions of textbook problems written by subject matter experts!
Students have asked these similar questions
36
2) Use the method of MEMBERS to determine the true magnitude and
direction of the forces in members1 and 2 of the frame shown below
in Fig 3.2.
300lbs/ft
member-1
member-2
30°
Fig 3.2.
https://brightspace.cuny.edu/d21/le/content/433117/viewContent/29873977/View
Can you solve this for me?
5670 mm
The apartment in the ground floor of three floors building in Fig. in Baghdad city. The details of
walls, roof, windows and door are shown. The window is a double glazing and air space thickness
is 1.3cm Poorly Fitted-with Storm Sash with wood strip and storm window of 0.6 cm glass
thickness. The thickness of door is 2.5 cm. The door is Poor Installation. There are two peoples
in each room. The height of room is 280 cm. assume the indoor design conditions are 25°C DBT
and 50 RH, and moisture content of 8 gw/kga. The moisture content of outdoor is 10.5 gw/kga.
Calculate heat gain for living room :
الشقة في الطابق الأرضي من مبنى ثلاثة طوابق في مدينة بغداد يظهر في مخطط الشقة تفاصيل الجدران والسقف
والنوافذ والباب. النافذة عبارة عن زجاج مزدوج وسمك الفراغ الهوائي 1.3 سم ضعيف الاحكام مع ساتر حماية مع إطار
خشبي والنافذة بسماكة زجاج 0.6 سم سماكة الباب 2.5 سم. الباب هو تركيب ضعيف هناك شخصان في كل غرفة.
ارتفاع الغرفة 280 سم. افترض أن ظروف التصميم الداخلي هي DBT25 و R50 ، ومحتوى الرطوبة 8…
Chapter 22 Solutions
Manufacturing Engineering & Technology
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
Additional Engineering Textbook Solutions
Find more solutions based on key concepts
How is the hydrodynamic entry length defined for flow in a pipe? Is the entry length longer in laminar or turbu...
Fluid Mechanics: Fundamentals and Applications
The solid steel shaft AC has a diameter of 25 mm and is supported by smooth bearings at D and E. It is coupled ...
Mechanics of Materials (10th Edition)
CONCEPT QUESTIONS
15.CQ3 The ball rolls without slipping on the fixed surface as shown. What is the direction ...
Vector Mechanics for Engineers: Statics and Dynamics
Why is the study of database technology important?
Database Concepts (8th Edition)
Assume a telephone signal travels through a cable at two-thirds the speed of light. How long does it take the s...
Electric Circuits. (11th Edition)
17–1C A high-speed aircraft is cruising in still air. How does the temperature of air at the nose of the aircra...
Thermodynamics: An Engineering Approach
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- How do i solve this problem?arrow_forwardQ4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of 250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction between the belt and the small pulley is 0.3, and between the belt and the large pulley is 0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³. (a) What is the power capacity of the drive and (b) If the small pulley replaced by V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of friction between belt and grooved pulley is 0.35. What will be the power capacity in this case, assuming that the diameter of the large pulley remain the same of 1500 mm.arrow_forwardYou are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure. The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application: Specifications: Motor Power: The electric motor provides 10 kW of power at 1,500 RPM. Output Speed: The output shaft should rotate at 150 rpm. Design Decisions: Transmission ratio: Determine the necessary drive ratio for the system. Shaft Diameter: Design the shafts for both the motor and the conveyor end. Material Selection: Choose appropriate materials for the gears, shafts. Bearings: Select suitable rolling element bearings. Constraints: Space Limitation: The available space for the gear drive system is limited to a 1-meter-long section. Attribute 4 of CEP Depth of knowledge required Fundamentals-based, first principles analytical approach…arrow_forward
- - | العنوان In non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and v.-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: ti: final thickness V. Fig. (1) ofthrearrow_forwardA direct extrusion operation produces the cross section shown in Fig. (2) from an aluminum billet whose diameter 160 mm and length - 700 mm. Determine the length of the extruded section at the end of the operation if the die angle -14° 60 X Fig. (2) Note: all dimensions in mm.arrow_forwardFor hot rolling processes, show that the average strain rate can be given as: = (1+5)√RdIn(+1)arrow_forward
- : +0 usão العنوان on to A vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2R. Take: -9.81 mis ۲/۱ ostrararrow_forward: +0 العنوان use only In conventional drawing of a stainless steel wire, the original diameter D.-3mm, the area reduction at each die stand r-40%, and the proposed final diameter D.-0.5mm, how many die stands are required to complete this process. онarrow_forwardIn non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and vo-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: t₁: final thickness D₁ V. Fig. (1) Darrow_forward
- A vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2Rb. Take: 8-9.81 m/sarrow_forwardIn conventional drawing of a stainless steel wire, the original diameter D.-3mm, the area reduction at each die stand r-40%, and the proposed final diameter D₁-0.5mm, how many die stands are required to complete this process.arrow_forwardA vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2Rb. Take: 8-9.81 m/sarrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
The Most Common Metal Machining Processes (Metal Machining Video 1); Author: Sofeast Ltd;https://www.youtube.com/watch?v=uxVJ3qtezGw;License: Standard YouTube License, CC-BY
Machining process and Machine Tools; Author: Amar Gandhi;https://www.youtube.com/watch?v=X2mUJ8baaE0;License: Standard Youtube License