EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 2, Problem 2RQ
In a stress-strain curve, what is the proportional limit? Is it different than the yield point?
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What is the linear variation in the shear strain?
In True stress-true-strain curve in tension of solid metal cylinder 45 mm high and 8 mm in diameter, two
pairs of values of stress and strain were given for the specimen metal after it had yielded (1) true stress =
217 MPa, and true strain = 0.35; and (2) true stress = 259 MPa, and true strain = 0.68. Based on these data
points, determine the following:
a) The average flow stress that the metal experiences if it is subjected to a stress that is equal to its
strength coefficient K.
b) The work done that the metal experiences if it is subjected to elongation in height of 45%
c) If during the deformation the relative speed = 20 mm/s, determine the strain rate at h = 50 mm and
h = 70 mm.
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Chapter 2 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 2 - Distinguish between engineering stress and true...Ch. 2 - In a stress-strain curve, what is the proportional...Ch. 2 - Describe the events that take place when a...Ch. 2 - What is ductility, and how is it measured?Ch. 2 - In the equation =Kn, which represents the true...Ch. 2 - What is strain-rate sensitivity, and how is it...Ch. 2 - What test can measure the properties of a material...Ch. 2 - What testing procedures can be used to measure the...Ch. 2 - Describe the differences between brittle and...Ch. 2 - What is hardness? Explain.
Ch. 2 - Describe the features of a Rockwell hardness test.Ch. 2 - What is a Leeb test? How is it different from a...Ch. 2 - Differentiate between stress relaxation and creep.Ch. 2 - Describe the difference between elastic and...Ch. 2 - Explain what uniform elongation means in tension...Ch. 2 - Describe the difference between deformation rate...Ch. 2 - Describe the difficulties involved in conducting a...Ch. 2 - What is Hookes law? Youngs modulus? Poissons...Ch. 2 - Describe the difference between transgranular and...Ch. 2 - What is the reason that yield strength is...Ch. 2 - Why does the fatigue strength of a specimen or...Ch. 2 - If striations are observed under microscopic...Ch. 2 - What is an Izod test? Why are Izod tests useful?Ch. 2 - Why does temperature increase during plastic...Ch. 2 - What is residual stress? How can residual stresses...Ch. 2 - On the same scale for stress, the tensile true...Ch. 2 - What are the similarities and differences between...Ch. 2 - Can a material have a negative Poissons ratio?...Ch. 2 - It has been stated that the higher the value of m,...Ch. 2 - Explain why materials with high m values, such as...Ch. 2 - With a simple sketch, explain whether it is...Ch. 2 - Explain why the difference between engineering...Ch. 2 - Consider an elastomer, such as a rubber band. This...Ch. 2 - If a material (such as aluminum) does not have an...Ch. 2 - What role, if any, does friction play in a...Ch. 2 - Which hardness tests and scales would you use for...Ch. 2 - Consider the circumstance where a Vickers hardness...Ch. 2 - Which of the two tests, tension or compression,...Ch. 2 - List and explain briefly the conditions that...Ch. 2 - List the factors that you would consider in...Ch. 2 - On the basis of Fig. 2.5, can you calculate the...Ch. 2 - If a metal tension-test specimen is rapidly pulled...Ch. 2 - Comment on your observations regarding the...Ch. 2 - Will the disk test be applicable to a ductile...Ch. 2 - What hardness test is suitable for determining the...Ch. 2 - Wire rope consists of many wires that bend and...Ch. 2 - A statistical sampling of Rockwell C hardness...Ch. 2 - In a Brinell hardness test, the resulting...Ch. 2 - Some coatings are extremely thinsome as thin as a...Ch. 2 - Select an appropriate hardness test for each of...Ch. 2 - A paper clip is made of wire 0.5 mm in diameter....Ch. 2 - A 250-mm-long strip of metal is stretched in two...Ch. 2 - Identify the two materials in Fig. 2.5 that have...Ch. 2 - Plot the ultimate strength vs. stiffness for the...Ch. 2 - If you remove the layer of material ad from the...Ch. 2 - Prove that the true strain at necking equals the...Ch. 2 - Percent elongation is always defined in terms of...Ch. 2 - You are given the K and n values of two different...Ch. 2 - A cable is made of two strands of different...Ch. 2 - On the basis of the information given in Fig. 2.5,...Ch. 2 - In a disk test performed on a specimen 1.00 in. in...Ch. 2 - A piece of steel has a hardness of 300 HB....Ch. 2 - A metal has the following properties: UTS = 70,000...Ch. 2 - Using only Fig. 2.5, calculate the maximum load in...Ch. 2 - Estimate the modulus of resilience for a highly...Ch. 2 - A metal has a strength coefficient K = 100,000 psi...Ch. 2 - Plot the true stresstrue strain curves for the...Ch. 2 - The design specification for a metal requires a...Ch. 2 - Calculate the major and minor pyramid angles for a...Ch. 2 - If a material has a target hardness of 300 HB,...Ch. 2 - A Rockwell A test was conducted on a material and...Ch. 2 - For a cold-drawn 0.5% carbon steel, will a...Ch. 2 - A material is tested in tension. Over a 1-in. gage...Ch. 2 - A horizontal rigid bar cc is subjecting specimen a...Ch. 2 - List and explain the desirable mechanical...Ch. 2 - When making a hamburger, you may have observed the...Ch. 2 - An inexpensive claylike material called Silly...Ch. 2 - In tension testing of specimens, mechanical and...Ch. 2 - Demonstrate the impact toughness of a piece of...Ch. 2 - Using a large rubber band and a set of weights,...Ch. 2 - Find or prepare some solid circular pieces of...Ch. 2 - Take several rubber bands and pull them at...Ch. 2 - Devise a simple fixture for conducting the bend...Ch. 2 - By pressing a small ball bearing against the top...Ch. 2 - Describe your observations regarding Fig. 2.14c.Ch. 2 - Embed a small steel ball in a soft block of...Ch. 2 - Devise a simple experiment, and perform tests on...Ch. 2 - Obtain some solid and some tubular metal pieces,...Ch. 2 - Explain how you would obtain an estimate of the...Ch. 2 - Without using the words stress or strain, define...Ch. 2 - We know that it is relatively easy to subject a...
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- 2) The strength coefficient and strain-hardening exponent of a certain test metal are 750 MPa and 0.25, respectively. A cylindrical specimen of the metal with starting diameter = 75 mm is stretched. If the average flow stress on the part is 450 MPa determine the final diameter of the specimen.arrow_forwardQ4: Proof the validity true strain additive feature in compression deformation?arrow_forwardDo ductile materials fail in shear?arrow_forward
- 1. Is there a true stress strain curve for shear loading, if how will it be different from the normal load true stress strain curve, discussarrow_forward"The maximum principal stress yield criterion is an appropriate choice for ductile materials but the maximum principal strain criterion is preferable". Is this true or false?arrow_forwardQ2/ Aluminum tensile specimen with 12.5mm diameter, a gauge length of 50.8mm and the final diameter was 10.5mm. • Plot the engineering stress-strain curve and the true stress- strain curve. Determine proportion limit, young's modulus, the yield point, the ultimate tensile strength, the failure stress on drawing? • Determine Ductility? • Determine Resilience modulus and toughness modulus? 0.006 0.008 0.012 0.017 Strain mm/mm Apparent Stress N/mm 100 0.004 0.22 0.25 0.27 150 200 290 325 480 450 410 True stress N/mm 100.1 150.3 201 326 400 500 550 620arrow_forward
- ...). A 450 mm-long sheet with a cross sectional area of 320 mm² is stretched with a force, F, until α = 22°. The material has a true-stress-true-strain curve o = 750 x 106 0.35 (a) Find the total work done, ignoring end effects and bending. (b) What is a max before necking begins? F 300 mm - 150 mmarrow_forwardwhat are t three components of shear strain?arrow_forwardIn a typical engineering stress-strain diagram, stress keeps on increasing after yield point due to strain hardening. In a few words or in a single short sentence explain what causes strain hardening?arrow_forward
- A flat metal sheet is bent into V shape using appropriate punch and die, both having included angle of 45 degrees. After the process it is found that the included angle of sheet is greater than 45 degrees. This phenomenon is known as: A-positive spring back C-plasticity V die of 0 = 45° 0>45° After process B-Negative spring back. D- Insufficient data.arrow_forward(SI Units) In a tensile test on a steel specimen, true strain = 0.11 at a stress of 245 MPa. When true stress = 340 MPa, true strain = 0.31. Determine the strength coefficient and the strain-hardening exponent in the flow curve equation.arrow_forward2. The flow curve parameters for a certain stainless steel are strength coefficient = 1100 MPa and strain-hardening exponent = 0.35. A cylindrical specimen of starting cross-sectional area = 1000 mm? and height = 75 mm is compressed to a height of 58 mm. Determine the force required to achieve this compression, assuming that the cross section increases uniformly.arrow_forward
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