Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 17, Problem 28RQ
To determine
The several ways in which the friction conditions during metal working differ from the friction conditions found in most
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The figure below shows a symmetric plane-strain upsetting process. The process may also be thought of as a form of side extrusion. Observations show that the deformation is confined to two shear planes, each one being analogous to that seen in plane-strain cutting. You may assume that there is no friction between the work material and the tool/die walls; the uniaxial yield strength of the material is σy and is independent of strain rate and temperature, and the material behaves as a rigid plastic solid.
a) Calculate the pressure (p) required for the upsetting process in terms of σy.
b) If friction existed at the die walls and the frictional work (energy) dissipation was 30% of the energy required for shape change alone (part (a) above), then what would be the pressure (p)?
2) Drawing: A round rod of annealed 302 stainless steel (K = 1300 MPa and n = 0.3) is being drawn
from a diameter of 15 mm to a diameter of 12 mm at a speed 0.25 m/s, using a semidie angle of 8º.
a. Calculate the percentage reduction, the applied force due to ideal deformation, friction, and
inhomogeneous deformation. Assume coefficient of friction of 0.1.
b. Calculate the required power, process efficiency, and the die pressure at the exit.
Complete the following table comparing cold, warm and hot work:
Note: Preferably, if possible, the answer should be digital, not on a physical sheet. :3
Chapter 17 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 17 - What is plasticity?Ch. 17 - What are some of the general assets of the...Ch. 17 - Why might large production quantities be necessary...Ch. 17 - What types of deformation may occur in forming...Ch. 17 - What is an independent variable in a...Ch. 17 - What are some considerations regarding selection...Ch. 17 - What is the significance of tool and die geometry...Ch. 17 - Why is lubrication often a major concern in metal...Ch. 17 - What are some of the secondary effects that may...Ch. 17 - Prob. 10RQ
Ch. 17 - Why is it important to be able to predict the...Ch. 17 - Prob. 12RQCh. 17 - Prob. 13RQCh. 17 - Prob. 14RQCh. 17 - Prob. 15RQCh. 17 - Prob. 16RQCh. 17 - Prob. 17RQCh. 17 - What are some of the features that may be...Ch. 17 - What features have contributed to the expanded use...Ch. 17 - What are some of the uses or applications of...Ch. 17 - Prob. 21RQCh. 17 - Prob. 22RQCh. 17 - Prob. 23RQCh. 17 - What type of information about the material being...Ch. 17 - Prob. 25RQCh. 17 - Why is friction such an important parameter in...Ch. 17 - Why are friction effects in metalworking difficult...Ch. 17 - Prob. 28RQCh. 17 - Prob. 29RQCh. 17 - Prob. 30RQCh. 17 - Prob. 31RQCh. 17 - Discuss the significance of wear in metal forming:...Ch. 17 - Lubricants are often selected for properties in...Ch. 17 - What is tribology?Ch. 17 - What are some of the common types of metal forming...Ch. 17 - What is hydrodynamic lubrication? What are some of...Ch. 17 - If the temperature of a material is increased,...Ch. 17 - Define the various regimes of cold working, warm...Ch. 17 - What is an acceptable definition of hot working?...Ch. 17 - What are some of the attractive manufacturing and...Ch. 17 - What are some of the negative aspects of hot...Ch. 17 - Prob. 42RQCh. 17 - Prob. 43RQCh. 17 - If the deformed grains recrystallize during hot...Ch. 17 - Why might a rolled thread offer improved strength...Ch. 17 - How might the temperature of a deforming workpiece...Ch. 17 - Why are heated dies or tools often employed in...Ch. 17 - What generally restricts the upper temperature to...Ch. 17 - What is the primary cause of residual stresses in...Ch. 17 - What is cold working?Ch. 17 - Compared to hot working, what are some of the...Ch. 17 - What are some of the disadvantages of...Ch. 17 - How could cold working be used to reduce the cost...Ch. 17 - Why are cold�forming processes best suited for...Ch. 17 - How can the tensile test properties of a metal be...Ch. 17 - Why is elastic springback an important...Ch. 17 - What is pickling, and how does it remove surface...Ch. 17 - Prob. 58RQCh. 17 - What engineering properties are likely to decline...Ch. 17 - Prob. 60RQCh. 17 - Prob. 61RQCh. 17 - Prob. 62RQCh. 17 - What are some of the advantages of warm forming...Ch. 17 - Prob. 64RQCh. 17 - What material feature is considered to be the...Ch. 17 - Why is isothermal forming considerably more...Ch. 17 - Prob. 67RQCh. 17 - Prob. 1PCh. 17 - Prob. 2PCh. 17 - List and discuss the various economic factors that...Ch. 17 - Prob. 4PCh. 17 - Prob. 5PCh. 17 - Prob. 6PCh. 17 - Prob. 1.1CSCh. 17 - Prob. 1.2CSCh. 17 - Which stainless steel would you recommend? Begin...Ch. 17 - Prob. 1.4CSCh. 17 - Prob. 1.5CSCh. 17 - After drawing and perforating, the residual...Ch. 17 - One of the blades has struck a rock and is badly...Ch. 17 - A second propeller, identical to the one above,...
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- Determine the direction of slip line at the workpiece tool interface in the condition of coulombfriction when the value of COF is 0.2 and the normal stress is 100 N/mm^2?. The value of theshear yield strength is 84 N/mm^2?. Also explain the direction of slip line theory with coulombfriction.arrow_forwardDefine specific energy for plane strain machining (cutting). In plane-strain machỉning, the two main sources of energy dissipation are deformation along the shear plane (~70%) and friction at the tool-chip contact along the rake face (~30%). Consider machining of a rigid perfectly-plastic work material whose uniaxial yield stress is 700 MPa, and is independent of strain rate and temperature. A tool of zero-degree rake angle is employed. Measurements showed the (deformed) chip thickness to be twice that of the undeformed chip thickness. Based on the aforementioned distribution of energy, estimate the specific energy for this process.arrow_forwardPlease solve no 4 (engineering tribology)arrow_forward
- Nonearrow_forwardDuring a hot upset forging process the starting diameter of work part is 36 mm, and starting height is 66 mm. The work part is upset by open die to diameter 70 mm. The strength coefficient of work metal is 45 MPa, and coefficient of friction between die and work interface is 0.2. Determine (a) Final height of the work part, (b) maximum force in the process.arrow_forward27(A). Explain process which uses the application of force to give shape to metal and also explain its types used in the industry. List four applications related to process.arrow_forward
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