Operations and Supply Chain Management 9th edition
9th Edition
ISBN: 9781119320975
Author: Roberta S. Russell, Bernard W. Taylor III
Publisher: WILEY
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Textbook Question
Chapter 15, Problem 8Q
Describe the MRP process, including netting, explosion, lot sizing, and lime phasing.
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Completely fill in the MRP matrices for items J, K, and L. Do not complete the matrix for M and be careful to watch lot size restrictions.
Item J LLC 0
Lot Size L4L LT 3
1
2
3
4
5
6
7
8
9
Gross Requirements
Scheduled Receipts
Projected on Hand 100
Net Requirements
Planned Order Receipts
Planned Order Releases
Item K LLC _
Lot Size Mult 200 LT 2
1
2
3
4
5
6
7
8
9
Gross Requirements
Scheduled Receipts
Projected on Hand 110
Net Requirements
Planned…
Describe the MRP process, including netting, explosion,lot sizing and time phasing
What does MRP stand for?
Chapter 15 Solutions
Operations and Supply Chain Management 9th edition
Ch. 15 - Describe a production environment in which MRP...Ch. 15 - Explain with an example the difference between...Ch. 15 - What are the objectives, inputs, and outputs of an...Ch. 15 - How is a master production schedule created, and...Ch. 15 - What is the purpose of phantom bills, K-bills, and...Ch. 15 - What type of information is included in the item...Ch. 15 - Describe cycle counting. How does it improve...Ch. 15 - Describe the MRP process, including netting,...Ch. 15 - What are the inputs to capacity requirements...Ch. 15 - Discuss several assumptions of MRP and how they...
Ch. 15 - Explain how MRP could be applied to (a) the...Ch. 15 - How does MRP differ from ERP? Find a description...Ch. 15 - What are the capabilities of customer relationship...Ch. 15 - What ate the capabilities of supply chain...Ch. 15 - What is PLM? How does it relate to other business...Ch. 15 - Describe how the ERP systems from two different...Ch. 15 - Discuss the scope of ERP and difficulties in...Ch. 15 - Referring to the product structure diagram for...Ch. 15 - Construct a multilevel bill of material for...Ch. 15 - The classic One-Step step stool shown in the next...Ch. 15 - Draw a product structure diagram from the...Ch. 15 - Product A is assembled from two units of S1 and...Ch. 15 - The popular Racer Scooter comes in a variety of...Ch. 15 - Draw a product structure diagram from the bill of...Ch. 15 - Prob. 8PCh. 15 - Use the product structure diagram for item X shown...Ch. 15 - Kids World sells outdoor play equipment for...Ch. 15 - Complete the following MRP matrix for item A:Ch. 15 - Complete the following MRP matrix for Item X....Ch. 15 - Complete the MRP matrix below, then answer the...Ch. 15 - Alpha Corp. (a spinoff of Alpha Beta) makes...Ch. 15 - Just ERP Just Sofas (JS) had begun the year full...Ch. 15 - Just ERP Just Sofas (JS) had begun the year full...Ch. 15 - Just ERP Just Sofas (JS) had begun the year full...Ch. 15 - Just ERP Just Sofas (JS) had begun the year full...
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- Explain the difficulties of purchasing, installing and failure of an ERP system ?arrow_forwardAssess the importance of inventory control and the various types of inventory related decisions by evaluating EOQ, ABC, MRP, JIT, and ERP models.arrow_forwardCreate the best suitable ERP installation project approach for all circumstances. X'sarrow_forward
- Demonstrate how MRP can help a business reduce inventory while enhancing customer experience. Have a real-world illustration.arrow_forwardstep by step how does one complete an MRP matrix for item xarrow_forwardGiven the following MRP matrix: LLC: 0 ITEM: X LOT SIZE: MIN 100 Gross Requirements Gross Scheduled Receipts Projected on Hand Net Requirements Net Planned Order Receipts Planned Order Releases Shown smaller: ITEM: X LOT SIZE: MIN 100 Requirements Scheduled Receipts Projected on Hand Requirements Planned Order Receipts Planned Order Releases Answer: LLC: 0 LT: 2 LT: 2 30 PERIOD 1 2 100 PERIOD 50 1 20 10 100 20 2 30 100 50 100 100 30 3 If the ordering cost is $176 and the carrying cost is $1 per unit per period, what is the total inventory related cost for periods 1 through 7? Give answer to 2 decimal WITHOUT the $ symbol. 50 80 20 20 30 50 50 60 80 80 100 30 10 30 80 30 70 90 10 100 100 7 30 10 4 100 100 50 30 5 60 70 6 80 90 30 10 100 100 7 80 10arrow_forward
- The following Table 1 presents the results of the XYZ Company's ERP system for expenditure cycle activities. It shows the number of times each employee performed a specific task. Table 1 Employee A Employee B Employee C Employee D Employee E Employee F Employee G Employee H Employee 1 Order Inventory 150 306 Maintain Supplier Master File (add, delete, edit) 7 Receive Inventory 425 300 Approve Supplier Invoices for Payment 5 10 10 400 Pay Suppliers Via EFT 100 10 Sign Mail Checks Checks 100 10 150 100 125 25 Reconcile Bank Account 1 Requirements: 1. Ready and exam the information provided in Table 1, and pay attention to the tasks performed by each employee (Hint: which employee performed what tasks?) 2. Identify 5 cases where the segregation of duties was violated as employees performed their tasks (Hint: at least 5 employees violated segregation of duties). 3. Then, use Table 2 (provided in next page) to complete this assignment. 4. For each case you have identified, answer questions…arrow_forwardItem A has a gross requirement of 2,400 in week 6. Currently, there are 200 Item A's on hand with a scheduled receipt of 2,100 items in week 3. The lead time for item A is 2 weeks with an order quantity of 900. Complete the MRP record for Item A. Complete the MRP record for Item A (enter your responses as whole numbers). Week 0 1 2 3 4 5 6 Item A LT=2 Quantity: FOQ=900 Gross Requirementsarrow_forwardWhat effect does disregarding carrying costs have on lot sizes in a DRP system ?arrow_forward
- Describe a production setting where MRP would be beneficial. Describe a production situation where MRP would be ineffective?arrow_forwardA factory has just received an order for 100 units of an end item, which are to be shipped at the start of week 8. Relevant information of the end item and the components is as follows. Item Lead Time (weeks) On Hand Inventory Scheduled receipts Order Policy Direct Components End item 2 30 lot for lot A(4), B(3), C(2) A 3 20 54 at week 3 lot for lot D(2) B 2 10 68 at week 4 lot for lot D(5) C 1 100 multiple of 60 D 1 20 min. of 500 Develop the material requirements plan (please print out an empty MRP table to work with), and determine what the "projected available balance" is for component D at week 8. Note:- Do not provide handwritten solution. Maintain accuracy and quality in your answer. Take care of plagiarism. Answer completely. You will get up vote for sure.arrow_forwardDiscuss what is meant by the terms Master Schedule and Parts Explosion during the MRP processarrow_forward
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