Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 13, Problem 19QLP
Explain whether it would be practical to apply the roller-leveling technique shown in Fig. 13.7a to thick plates.
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A distillation column with a total condenser and a partial reboiler is separating ethanol andwater at 1.0 atm. Feed is 0.32 mol fraction ethanol and it enters as a saturated liquid at 100mol/s on the optimum plate. The distillate product is a saturated liquid with 80 mol% ethanol.The condenser removes 5615 kW. The bottoms product is 0.05 mol fraction ethanol. AssumeCMO is valid.(a) Find the number of equilibrium stages for this separation. [6 + PR](b) Find how much larger the actual reflux ratio, R, used is than Rmin, i.e. R/Rmin. [3]Note: the heats of vaporization of ethanol and water are λe = 38.58 and λw = 40.645
We have a feed that is a binary mixture of methanol and water (60.0 mol% methanol) that issent to a system of two flash drums hooked together. The vapor from the first drum is cooled,which partially condenses the vapor, and then is fed to the second flash drum. Both drumsoperate at 1.0 atm and are adiabatic. The feed to the first drum is 1000 kmol/hr. We desire aliquid product from the first drum that is 35.0 mol% methanol. The second drum operates at afraction vaporized of (V/F)2 = 0.25.(a) Find the liquid flow rate leaving the first flash drum, L1 (kmol/hr). [286 kmol/hr](b) Find the vapor composition leaving the second flash drum, y2. [0.85]
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The steel curved bar shown has rectangular cross-section with a radial height h = 6 mm and thickness b = 4mm. The
radius of the centroidal axis is R = 80 mm. A force P = 10 N is applied as shown. Assume the steel modulus of
207,000 MPa and G = 79.3(103) MPa, repectively.
elasticity and shear modulus E =
Find the vertical deflection at point B. Use Castigliano's method for a curved flexural member and since R/h > 10,
neglect the effect of shear and axial load, thereby assuming that deflection is due to merely the bending moment.
Note the inner and outer radii of the curves bar are:
r = 80 + ½ (6) = 83 mm, r₁ = 80 − ½ (6) = 77 mm
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Sπ/2 sin² 0 d = √π/² cos² 0 d0 =
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Chapter 13 Solutions
Manufacturing Engineering & Technology
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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