Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 13, Problem 28QLP
Note in Fig. 13.3f that the driven rolls (powered rolls) are the third set from the work roll. Why isn’t power supplied through the work roll itself? Is it even possible? Explain.
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Thickness of the sheet produced in a single pass.
A 40 mm thick plate made from 410 grade stainless steel is to be reduced to 34 mm in one pass in a rolling operation. As the thickness is reduced, the plate widens by 3%. The entrance speed of the plate is 13 m/min and the roll radius is 310 mm with a rotational speed of 30 rpm.
5.1 Calculate the minimum coefficient of friction required, that will make the rolling operation possible.
5.2 Calculate the exit velocity of the plate.
5.3 Calculate the forward slip.
5.4 If the final width of the sheet is 200 mm, calculate the required roll force.
5.5 Explain what is roll flattening, its effects and how it can be reduced.
1. Calculate the power required to roll an 8650 steel strip, 140 mm wide and 20 mm thick to a thickness of 16 mm in one pass. The roll radius is 450 mm and the rolls rotate at 100 rpm.
2. What are the advantages and disadvantages of rolling at a high speed?
Chapter 13 Solutions
Manufacturing Engineering & Technology
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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- Compare hot and cold rolling products in terms of surface quality, mechanical properties, force required for rolling.arrow_forwardDerive the expression for roll separating force and power in rolling.arrow_forwardA 200 mm wide and 42.0 mm thick plate made of low carbon steel is to be reduced in one pass in a rolling operation. As the thickness is reduced, the plate widens by 4%. The entrance speed of the plate is 15.0 m/min. The roll radius is 325 mm and the rotational speed is 49.0 rev/min. i. If the current horsepower of the available rolling machine is 950 HP, how much thickness could the machine reduce the plate thickness to? ii. If the required thickness needs to be 34.0mm, how could the original width of the plate be changed in order to use the same machine?arrow_forward
- Question 8 8.1 Calculate the power required to roll an 8650 steel strip, 140 mm wide and 20 mm thick to a thickness of 16 mm in one pass. The roll radius is 450 mm and the rolls rotate at 100 rpm. 8.2 What are the advantages and disadvantages of rolling at a high speed?arrow_forwardAnswer this pleasearrow_forwardBriefly explain various methods available for breakdown passes in rolling. Explain their applications.arrow_forward
- 2. A 300 mm wide, 40 mm thick plate is reduced to 30 mm thickness in one pass by hot rolling. Roll diameter is 200 mm and entrance speed is 16 m/min. Material constants C and m at the process temperature are given as 50 MPa and 0.05 respectively. Determine: a. The minimum friction coefficient required to make this operation possible, b. Assuming that the minimum level of friction is maintained, calculate the exit velocity of the plate by considering there is no widening, c. Calculate the force and power requirement to apply the pass.arrow_forwardExplain the function of backing rolls in Four High Rolling Mill and Cluster Rolling Mill. please explainarrow_forwardA plate that is 260 mm wide and 27 mm thick is to be reduced in a single pass in a two‑high rolling mill to a thickness of 22 mm. The roll has a radius = 510 mm, and its speed = 25 m/min. The work material has a strength coefficient = 235 MPa and a strain hardening exponent = 0.21. Determine (a) roll force, (b) roll torque, and (c) power required to accomplish this operationarrow_forward
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