Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 13, Problem 14RQ
Describe ring rolling. Is there a neutral plane in ring rolling?
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Students have asked these similar questions
A counter flow double pipe heat exchanger is being used to cool hot oil from 320°F to 285°F
using cold water. The water, which flows through the inner tube, enters the heat exchanger at 70°F
and leaves at 175°F. The inner tube is ¾-std type L copper. The overall heat transfer coefficient
based on the outside diameter of the inner tube is 140 Btu/hr-ft2-°F. Design conditions call for a
total heat transfer duty (heat transfer rate between the two fluids) of 20,000 Btu/hr. Determine the
required length of this heat exchanger (ft).
!
Required information
A one-shell-pass and eight-tube-passes heat exchanger is used to heat glycerin (cp=0.60 Btu/lbm.°F) from 80°F to 140°F
by hot water (Cp = 1.0 Btu/lbm-°F) that enters the thin-walled 0.5-in-diameter tubes at 175°F and leaves at 120°F. The total
length of the tubes in the heat exchanger is 400 ft. The convection heat transfer coefficient is 4 Btu/h-ft²°F on the glycerin
(shell) side and 70 Btu/h-ft²°F on the water (tube) side.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Determine the rate of heat transfer in the heat exchanger before any fouling occurs.
Correction factor F
1.0
10
0.9
0.8
R=4.0 3.0 2.0.15 1.0 0.8.0.6 0.4 0.2
0.7
0.6
R=
T1-T2
12-11
0.5
12-11
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
(a) One-shell pass and 2, 4, 6, etc. (any multiple of 2), tube passes
P=
T₁-11
The rate of heat transfer in the heat exchanger is
Btu/h.
!
Required information
Air at 25°C (cp=1006 J/kg.K) is to be heated to 58°C by hot oil at 80°C (cp = 2150 J/kg.K) in a cross-flow heat exchanger
with air mixed and oil unmixed. The product of heat transfer surface area and the overall heat transfer coefficient is 750
W/K and the mass flow rate of air is twice that of oil.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Air
Oil
80°C
Determine the effectiveness of the heat exchanger.
Chapter 13 Solutions
Manufacturing Engineering & Technology
Ch. 13 - What is the difference between a plate and a...Ch. 13 - Define roll gap, neutral point, and draft.Ch. 13 - What factors contribute to spreading in flat...Ch. 13 - What is forward slip? Why is it important?Ch. 13 - Describe the types of deflections that rolls...Ch. 13 - Describe the difference between a bloom, a slab,...Ch. 13 - Why may roller leveling be a necessary operation?Ch. 13 - List the defects commonly observed in flat...Ch. 13 - What are the advantages of tandem rolling? Pack...Ch. 13 - How are seamless tubes produced?
Ch. 13 - Why is the surface finish of a rolled product...Ch. 13 - What is a Sendzimir mill? What are its important...Ch. 13 - What is the Mannesmann process? How is it...Ch. 13 - Describe ring rolling. Is there a neutral plane in...Ch. 13 - How is back tension generated?Ch. 13 - Explain why the rolling process was invented and...Ch. 13 - Flat rolling reduces the thickness of plates and...Ch. 13 - Explain how the residual stress patterns shown in...Ch. 13 - Explain whether it would be practical to apply the...Ch. 13 - Describe the factors that influence the magnitude...Ch. 13 - Explain how you would go about applying front and...Ch. 13 - What typically is done to make sure that the...Ch. 13 - Make a list of parts that can be made by (a) shape...Ch. 13 - Describe the methods by which roll flattening can...Ch. 13 - It was stated that spreading in flat rolling...Ch. 13 - Flat rolling can be carried out by front tension...Ch. 13 - Explain the consequence of applying too high a...Ch. 13 - Note in Fig. 13.3f that the driven rolls (powered...Ch. 13 - Describe the importance of controlling roll...Ch. 13 - In Fig. 13.9a, if you remove the top compressive...Ch. 13 - Name several products that can be made by each of...Ch. 13 - List the possible consequences of rolling at (a)...Ch. 13 - It is known that in thread rolling, as illustrated...Ch. 13 - If a rolling mill encounters chatter, what process...Ch. 13 - Can the forward slip ever become negative? Why or...Ch. 13 - In Example 13.1, calculate the roll force and the...Ch. 13 - Calculate the individual drafts in each of the...Ch. 13 - Estimate the roll force, F, and the torque for an...Ch. 13 - A rolling operation takes place under the...Ch. 13 - Estimate the roll force and power for annealed...Ch. 13 - A flat-rolling operation is being carried out...Ch. 13 - A simple sketch of a four-high mill stand is shown...Ch. 13 - Obtain a piece of soft, round rubber eraser, such...Ch. 13 - If you repeat the experiment in Problem 13.45 with...Ch. 13 - Design a set of rolls to produce cross-sections...Ch. 13 - Design an experimental procedure for determining...Ch. 13 - Derive an expression for the thickest workpiece...
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- In an industrial facility, a counter-flow double-pipe heat exchanger uses superheated steam at a temperature of 155°C to heat feed water at 30°C. The superheated steam experiences a temperature drop of 70°C as it exits the heat exchanger. The water to be heated flows through the heat exchanger tube of negligible thickness at a constant rate of 3.47 kg/s. The convective heat transfer coefficient on the superheated steam and water side is 850 W/m²K and 1250 W/m²K, respectively. To account for the fouling due to chemical impurities that might be present in the feed water, assume a fouling factor of 0.00015 m² K/W for the water side. The specific heat of water is determined at an average temperature of (30+70)°C/2 = 50°C and is taken to be Cp J/kg-K. Water Steam Determine the heat exchanger area required to maintain the exit temperature of the water to a minimum of 70°C. The heat exchanger area required isarrow_forwardStress, ksi 160 72 150- 140 80 70 ༄ ྃ ༈ ཎྜ རྦ ༅ ཎྜ ྣཧྨ ➢ 130 120 110 100 90 2.0 2.8 3.6 4.4 5 Wire diameter, mm 6.0 6.8 2 7.6 8.4 Compression and extension springs. ASTM A227 Class II Light service Average service 0.020 0.060 0.100 0.140 0.180 0.220 0.260 0.300 0.340 0.380 0.420 0.460 0.500 Wire diameter, in Torsional stress due to initial tension, ksi 10 ४ 20 Preferred range 100 Stress, MPa 9.2 10.0 10.8 11.6 12.4 1100 1035 965 895 825 760 Severe service 690 620 550 50 150 3456789 10 11 12 13 14 15 16 Spring index, C = DJD FIGURE 18-21 Recommended torsional shear stress in an extension spring due to initial tension (Data from Associated Spring, Barnes Group, Inc.) 50 200 485 Stress, MPaarrow_forwardBolted Joint Design Bolted Frames Total Force due to door weight: P = 240 lb Number of Bolts: N = Distance to Bolt C/L: a = 4 N/A Bolt Material - Allowable shear stress of bolt material: T₂ = x Distance from Bolt centroid to bolt: x = y Distance from Bolt centroid to bolt: y = Degrees per Radian- Results y-Load on each bolt: F, = Moment resisted by bolt pattern: M = Radial distance from Bolt centroid to bolt: r = Sum squares of all radial distances: Σr² Force on each bolt to resist moment: F, - Angle for force composition: e= X-Force on each bolt to resist moment: F- y-Force on each bolt to resist moment: Fly Total y-Force on each bolt: Fy = Resultant force on bolt 1: R₁ = Required shear stress area for a bolt: A₂ = ASTM Grade A307 Steel 10,000 0 psi from Table 20-1 3.0 57.296 in degrees lb per bolt lb-in Formula FS-P/N M-Px XB r = (x² + y²)0.5 in² Σ 4r² Mr F₁ = Στ lb degrees lb lb lb Minimum Bolt Diameter: Din = Rounded up Bolt Diameter: D = 55 P. 1.5 in 2 in (3x) 1 in This bracket…arrow_forward
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