Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 1, Problem 59SDP
Give examples in which anisotropy is scale dependent. For example, a wire rope can contain annealed wires that are isotropic on a microscopic scale, but the rope as a whole is anisotropic.
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A material has a linear elastic perfectly plastic stress-strain. A cylindrical specimen of that material having an initial length of 35 mm and a tadius of 7 mm is pulled until it elongates 0.8mm.
a. Calculate the stain and the corresponding stress at that elongation value.
b. Afterward, the specimen is released to zero stress level, how does the final length of the specimen compare with its original length? How much plastic deformation remains if it exists?
6. A ceramic part for a jet engine has a yield strength of 648 MPa and a plane
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the yield strength. We use a nondestructive test that will detect any internal
flaws greater than 0.27 mm long. Assuming that the Y constant is 1.4, does
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Chapter 1 Solutions
Manufacturing Engineering & Technology
Ch. 1 - What is the difference between an atom and a...Ch. 1 - Prob. 2RQCh. 1 - Prob. 3RQCh. 1 - Prob. 4RQCh. 1 - Define anisotropy. What is its significance?Ch. 1 - What effects does recrystallization have on the...Ch. 1 - What is strain hardening, and what effects does it...Ch. 1 - Explain what is meant by structure-sensitive and...Ch. 1 - Prob. 9RQCh. 1 - What influence does grain size have on the...
Ch. 1 - What is the relationship between the nucleation...Ch. 1 - What is a slip system, and what is its...Ch. 1 - Explain the difference between recovery and...Ch. 1 - What is hot shortness, and what is its...Ch. 1 - Explain the advantages and limitations of cold,...Ch. 1 - Describe what the orange peel effect is. Explain...Ch. 1 - Some metals, such as lead, do not become stronger...Ch. 1 - Describe the difference between preferred...Ch. 1 - Differentiate between stress relaxation and stress...Ch. 1 - What is twinning? How does it differ from slip?Ch. 1 - Prob. 21QLPCh. 1 - What is the significance of the fact that some...Ch. 1 - Is it possible for two pieces of the same metal to...Ch. 1 - Prob. 24QLPCh. 1 - A cold-worked piece of metal has been...Ch. 1 - What materials and structures can you think of...Ch. 1 - Two parts have been made of the same material, but...Ch. 1 - Do you think it might be important to know whether...Ch. 1 - Explain why the strength of a polycrystalline...Ch. 1 - Describe the technique you would use to reduce the...Ch. 1 - What is the significance of the fact that such...Ch. 1 - Prob. 32QLPCh. 1 - It has been noted that the more a metal has been...Ch. 1 - Is it possible to cold work a metal at...Ch. 1 - Comment on your observations regarding Fig. 1.14.Ch. 1 - Is it possible for a metal to be completely...Ch. 1 - Prob. 37QTPCh. 1 - Prob. 38QTPCh. 1 - Plot the data given in Table 1.1 in terms of...Ch. 1 - A strip of metal is reduced from 30 mm in...Ch. 1 - Prob. 41QTPCh. 1 - How many grains are there on the surface of the...Ch. 1 - Prob. 43QTPCh. 1 - Prob. 44QTPCh. 1 - Prob. 45QTPCh. 1 - A technician determines that the grain size of a...Ch. 1 - If the diameter of the aluminum atom is 0.28 nm,...Ch. 1 - The following data are obtained in tension tests...Ch. 1 - Prob. 50QTPCh. 1 - Prob. 51QTPCh. 1 - Prob. 52QTPCh. 1 - Same as Prob. 1.39, but ASTM no. versus...Ch. 1 - By stretching a thin strip of polished metal, as...Ch. 1 - Draw some analogies to mechanical fiberingfor...Ch. 1 - Draw some analogies to the phenomenon of hot...Ch. 1 - Take a deck of playing cards, place a rubber band...Ch. 1 - Give examples in which anisotropy is scale...Ch. 1 - The movement of an edge dislocation was described...
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- Q: For a bronze alloy, the stress at which plastic deformation begins is 280 MPa, and the modulus of elasticity is 115 GPa. (a) What is the maximum load that may be applied to a specimen with a cross-sectional area of 325 mm? without plastic deformation? (b) If the original specimen length is 120 mm, what is the maximum length to which it may be stretched without causing plastic deformation?arrow_forwardview Elastic Recovery After Plastic Deformation 5. A cylindrical specimen of a brass alloy 7.5 mm (0.30 in.) in diameter and 90.0 mm (3.54 in.) long is pulled in tension with a force of 6000 N (1350 lbf); the force is subsequently released. (a) Compute the final length of the specimen at this time. The tensile stress-strain behavior for this alloy is shown in Figure below. (b) Compute the final specimen length when the load is increased to 16,500 N (3700 lbf) and then released. 500 Stress (MPa) 400 300 200 100 Tensile strength 450 MPa (65,000 psi) MPa 200 100 0.10 I I 10³ psi 40 30 20 10 0.20 Strain 0.005 T Yield strength 250 MPa (36,000 psi) 0.30 1 70 60 50 40 30 20 10 0 0.40 Stress (10³ psi)arrow_forwardSketch Figure 1.3, curve b (a ductile metal). Label it with the following terms, indicating from which location on the curve each quantity can be identified or extracted: elastic region, plastic region, proportional limit, tensile strength, onset of necking, fracture stress.arrow_forward
- 3. A 30-cm long, 12-mm diameter carbon steel rod was subjected to 15,5 kN of tension. Calculate (a) the stress and strain in the rod, (b) the amount that it stretches, (c) its change in diameter, and (d) its stiffness (k=EA/L). (e) If the force was only 4.5 kN, by what amount would the rod have stretched?arrow_forwardA load of 140,000 N (31,500 lbf) is applied to a cylindrical specimen of a steel alloy (displaying the stress–strain behavior shown in Figure 6.22) that has a cross‐sectional diameter of 10 mm (0.40 in.). (a) Will the specimen experience elastic and/or plastic deformation? Why? (b) If the original specimen length is 500 mm (20 in.), how much will it increase in length when this load is applied?arrow_forwardThe graph below gives a plot of force versus total sample length in a tensile test of a polymer. The sample is cylindrical, with an initial diameter of 1 cm and an initial length of 10 cm. From the data below, calculate the modulus, yield stress, yield strain, tensile strength, and % elongation.arrow_forward
- 2. Consider a cylindrical nickel wire 0.08 in. in diameter and 1200 in. long. Calculate its elongation when a load of 300 N is applied. Assume that the deformation is totally elastic. 3. A cylindrical specimen of a metal alloy 10 mm in diameter is stressed elastically in tension. A force of 3370 Ibr produces a reduction in specimen diameter of 7 x 10* mm. Compute Poisson's ratio for this material if its elastic modulus is 100 GPa. 4. A cylindrical specimen of a hypothetical metal alloy is stressed in compression. If its original and final diameters are 20.000 and 20.025 mm, respectively, and its final length is 74.96 mm, compute its original length if the deformation is totally elastic. The elastic and shear moduli for this alloy are 105 GPa and 39.7 GPa, respectively.arrow_forwardDetermine the properties of the materialarrow_forward1) Draw (using a normal graph paper) a conventional stress-strain diagram for ANY metallic material (e.g. steel, aluminium, copper, brass, iron, tungsten). The diagram should be as accurate as possible using a suitable scale (e.g. 1cm: 10 N). 2) Calculate the Modulus of Elasticity, Modulus of Toughness and Modulus of Resilience for the material from the stress-strain diagram. Show your calculations in detail on a separate A4 piece of paper.arrow_forward
- 2. A specimen of Mg have a rectangular cross-section of dimensions 3.2mm by 19.1mm is deformed by tension. Using the load-elongation data tabulated below, do the following: Plot the data as engineering stress (in MPa) VS. engineering strain. Determine the elastic modulus Determine the yield strength (using a 0.2% offset method) Determine the tensile strength of the material Compute the modulus of resilience Compute the ductility Load (N) Length(mm) 63.50 1380 63.53 2780 63.56 5630 63.62 7430 63.70 8140 63.75 9870 64.14 12,850 14,100 14,340 13,830 12,500 fracture 65.41 66.68 67.95 69.22 70.49arrow_forward8. A cylindrical specimen of a hypothetical metal alloy is stressed in compression. If its original and final diameters are 20.000 and 20.025 mm, respectively, and its final length is 74.96 mm, compute its original length if the deformation is totally elastic. The elastic and shear moduli for this alloy are 105 GPa and 39.7 GPa, respectivelyarrow_forwardCan you represent strain as a function of time using the Maxwell Viscoelastic Model.arrow_forward
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