Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 1, Problem 27QLP
Two parts have been made of the same material, but one was formed by cold working and the other by hot working. Explain the differences you might observe between the two.
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A 20 foot long x 4 feet wide x ½ inch thick sheet of an aluminum alloy is cold rolled to a thickness of ¼ inch. During the rolling operation the with of the sheet increases by 10%. The strength coefficient (K) and the strain hardening coefficient (n ) for the aluminum alloy are 25,500 psi and 0.3, respectively.
Calculate the length of the sheet after the rolling operation in feet.
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Chapter 1 Solutions
Manufacturing Engineering & Technology
Ch. 1 - What is the difference between an atom and a...Ch. 1 - Prob. 2RQCh. 1 - Prob. 3RQCh. 1 - Prob. 4RQCh. 1 - Define anisotropy. What is its significance?Ch. 1 - What effects does recrystallization have on the...Ch. 1 - What is strain hardening, and what effects does it...Ch. 1 - Explain what is meant by structure-sensitive and...Ch. 1 - Prob. 9RQCh. 1 - What influence does grain size have on the...
Ch. 1 - What is the relationship between the nucleation...Ch. 1 - What is a slip system, and what is its...Ch. 1 - Explain the difference between recovery and...Ch. 1 - What is hot shortness, and what is its...Ch. 1 - Explain the advantages and limitations of cold,...Ch. 1 - Describe what the orange peel effect is. Explain...Ch. 1 - Some metals, such as lead, do not become stronger...Ch. 1 - Describe the difference between preferred...Ch. 1 - Differentiate between stress relaxation and stress...Ch. 1 - What is twinning? How does it differ from slip?Ch. 1 - Prob. 21QLPCh. 1 - What is the significance of the fact that some...Ch. 1 - Is it possible for two pieces of the same metal to...Ch. 1 - Prob. 24QLPCh. 1 - A cold-worked piece of metal has been...Ch. 1 - What materials and structures can you think of...Ch. 1 - Two parts have been made of the same material, but...Ch. 1 - Do you think it might be important to know whether...Ch. 1 - Explain why the strength of a polycrystalline...Ch. 1 - Describe the technique you would use to reduce the...Ch. 1 - What is the significance of the fact that such...Ch. 1 - Prob. 32QLPCh. 1 - It has been noted that the more a metal has been...Ch. 1 - Is it possible to cold work a metal at...Ch. 1 - Comment on your observations regarding Fig. 1.14.Ch. 1 - Is it possible for a metal to be completely...Ch. 1 - Prob. 37QTPCh. 1 - Prob. 38QTPCh. 1 - Plot the data given in Table 1.1 in terms of...Ch. 1 - A strip of metal is reduced from 30 mm in...Ch. 1 - Prob. 41QTPCh. 1 - How many grains are there on the surface of the...Ch. 1 - Prob. 43QTPCh. 1 - Prob. 44QTPCh. 1 - Prob. 45QTPCh. 1 - A technician determines that the grain size of a...Ch. 1 - If the diameter of the aluminum atom is 0.28 nm,...Ch. 1 - The following data are obtained in tension tests...Ch. 1 - Prob. 50QTPCh. 1 - Prob. 51QTPCh. 1 - Prob. 52QTPCh. 1 - Same as Prob. 1.39, but ASTM no. versus...Ch. 1 - By stretching a thin strip of polished metal, as...Ch. 1 - Draw some analogies to mechanical fiberingfor...Ch. 1 - Draw some analogies to the phenomenon of hot...Ch. 1 - Take a deck of playing cards, place a rubber band...Ch. 1 - Give examples in which anisotropy is scale...Ch. 1 - The movement of an edge dislocation was described...
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- This is a True or false question that has been bothersome please helparrow_forwardHow can you tell if a metal part is forged or cast. Describe the properties you would have investigated.arrow_forwardA 20 foot long x 4 feet wide x ½ inch thick sheet of an aluminum alloy is cold rolled to a thickness of ¼ inch. During the rolling operation the with of the sheet increases by 10%. The strength coefficient (K) and the strain hardening coefficient (n ) for the aluminum alloy are 25,500 psi and 0.3, respectively Calculate the true strain at the end of the rolling process.arrow_forward
- A copper plate was cold rolled and according to metallographic examination "elongated grains" were not seen in rolling direction. How can you explain thisarrow_forward(b) Compare between hot and cold working of metals.arrow_forwardExplain what the meaning of strain hardening is, how it happens in the materials. Do you think strain hardening is useful? Explain your answerarrow_forward
- It is known that a brass alloy has a yield strength of 275 MPa, a tensile strength of 380 MPa and a modulus of elasticity of 103 GPa. It is determined that a 12.7 mm diameter and 250 mm long cylindrical sample made of this alloy is elongated by 7.6 mm under the tensile stress effect. Based on this information, is it possible to calculate the magnitude of the load required to generate the said elongation? If possible, calculate, if not, explain why.arrow_forwardThere are three temperature ranges in metal forming, cold working, warm working andhot working. Distinguish cold working from warm working including their advantages anddisadvantagesarrow_forwardA sheet of aluminium alloy is reduced in thickness by 25% following a rolling operation. Tensile test specimens were cut from the sheet before and after rolling. Sketch the tensile test curves for both specimens, making reference to the differences if any, in Young’s modulus, the elastic limit and the level of ductilityarrow_forward
- When a 3000 kg load is applied to a 10-mm-diameter ball in a Brinell test of a steel,an indentation of 3.1 mm diameter is produced.Estimate the tensile strength of the steel?arrow_forwardThe tensile strength for cold-rolled magnesium alloy AZ31B plate is approximately 160 MPa for specimens tested either parallel or perpendicular to the rolling direction. When similarly oriented specimens are compressed, the yield strength is only 90 MPa. Why? (Hint: Consider the possible deformation mechanisms available in the magnesium alloy and any crystallographic texture that might exist in the wrought plate.)arrow_forwardWhat is a Work Done on Elastic Solid Bars explain it?arrow_forward
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