Manufacturing Engineering & Technology
Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 1, Problem 27QLP

Two parts have been made of the same material, but one was formed by cold working and the other by hot working. Explain the differences you might observe between the two.

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A 20 foot long x 4 feet wide x ½ inch thick sheet of an aluminum alloy is cold rolled to a thickness of ¼ inch.  During the rolling operation the with of the sheet increases by 10%.  The strength coefficient (K) and the strain hardening coefficient (n ) for the aluminum alloy are 25,500 psi and 0.3, respectively.  Calculate the length of the sheet after the rolling operation in feet.
After a machinist quickly slips a hot, snugly fitting iron ring over a very cold brass cylinder, the two cannot be separated intact. Can you explain why this is so?
A cylindrical brass rod with a minimum tensile strength of 450 MPa, a ductility of at least 13% EL (elongation), and a final diameter of 12.7mm is required. You have in your inventory some 19.0mm diameter brass stock that has been cold worked to 35%. Assuming that the cross section of the rod is still circular after being cold worked, and that brass experiences cracking at 65% CW, describe the necessary working steps in order to achieve the final product. Take the expression for % cold work to be = (Ao - Af)/ Ao x 100%, where Ao and Af are the original and final circular cross-sectional areas of the rod.

Chapter 1 Solutions

Manufacturing Engineering & Technology

Ch. 1 - What is the relationship between the nucleation...Ch. 1 - What is a slip system, and what is its...Ch. 1 - Explain the difference between recovery and...Ch. 1 - What is hot shortness, and what is its...Ch. 1 - Explain the advantages and limitations of cold,...Ch. 1 - Describe what the orange peel effect is. Explain...Ch. 1 - Some metals, such as lead, do not become stronger...Ch. 1 - Describe the difference between preferred...Ch. 1 - Differentiate between stress relaxation and stress...Ch. 1 - What is twinning? How does it differ from slip?Ch. 1 - Prob. 21QLPCh. 1 - What is the significance of the fact that some...Ch. 1 - Is it possible for two pieces of the same metal to...Ch. 1 - Prob. 24QLPCh. 1 - A cold-worked piece of metal has been...Ch. 1 - What materials and structures can you think of...Ch. 1 - Two parts have been made of the same material, but...Ch. 1 - Do you think it might be important to know whether...Ch. 1 - Explain why the strength of a polycrystalline...Ch. 1 - Describe the technique you would use to reduce the...Ch. 1 - What is the significance of the fact that such...Ch. 1 - Prob. 32QLPCh. 1 - It has been noted that the more a metal has been...Ch. 1 - Is it possible to cold work a metal at...Ch. 1 - Comment on your observations regarding Fig. 1.14.Ch. 1 - Is it possible for a metal to be completely...Ch. 1 - Prob. 37QTPCh. 1 - Prob. 38QTPCh. 1 - Plot the data given in Table 1.1 in terms of...Ch. 1 - A strip of metal is reduced from 30 mm in...Ch. 1 - Prob. 41QTPCh. 1 - How many grains are there on the surface of the...Ch. 1 - Prob. 43QTPCh. 1 - Prob. 44QTPCh. 1 - Prob. 45QTPCh. 1 - A technician determines that the grain size of a...Ch. 1 - If the diameter of the aluminum atom is 0.28 nm,...Ch. 1 - The following data are obtained in tension tests...Ch. 1 - Prob. 50QTPCh. 1 - Prob. 51QTPCh. 1 - Prob. 52QTPCh. 1 - Same as Prob. 1.39, but ASTM no. versus...Ch. 1 - By stretching a thin strip of polished metal, as...Ch. 1 - Draw some analogies to mechanical fiberingfor...Ch. 1 - Draw some analogies to the phenomenon of hot...Ch. 1 - Take a deck of playing cards, place a rubber band...Ch. 1 - Give examples in which anisotropy is scale...Ch. 1 - The movement of an edge dislocation was described...
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