Pearson eText Principles of Operations Management: Sustainability and Supply Chain Management -- Instant Access (Pearson+)
11th Edition
ISBN: 9780135639221
Author: Jay Heizer, Barry Render
Publisher: PEARSON+
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Chapter 9, Problem 5P
Adam Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize interdepartmental parts handling costs. The flows and existing facility layout are shown in Figure 9.19. For example, to move a part from Work Center A to Work Center C is a 60-foot movement distance. It is 90 feet from A to D.
Parts Moved Between Work Centers
Existing Layout
Figure 9.19
Munson Manufacturing
a) What is the “load × distance,” or “movement cost,” of the layout shown?
b) Provide an improved layout and compute its movement cost.
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Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize
interdepartmental parts handling costs. The flows and existing facility layout are shown in the figures below.
Figure 1. Parts Moved Between Work Centers
A
AB
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D
Figure 2. Existing Layout
A
B
-30¹-
-30¹-
C
350
0
0
-30¹-
D
B
480
00
0
0
a) For the existing layout, the cumulative "load x distance" or "movement cost" =
whole number).
с
600
175
The cumulative distance based on the overall movement of parts between work centers for this layout=feet (enter your response as a whole number).
0
D
50
0
750
feet (enter your response as a
will be next to each other as they have the highest number of moves between each other.
Based on the flows shown in the matrix, one should expect that the centers A and
Based on the flows shown in the matrix, one should expect that centers Cand
will be next to each other as they have the second highest number of moves between each other.
b) The aim is to…
Gator Offi ce Systems is comparing two layouts for thedesign of its offi ce building. It has interviewed managers inorder to develop the from–to matrix shown in Table 10-12. Th etwo layouts considered are shown in Figure 10-14. Which layoutdo you think is better for Gator Offi ce Systems, using the load–distance model?
MGT-314 (Operations Management) MCQ:
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Tesla is launching a new model of their cars. It is known as the Tesla-model X. Their production facility in Chicago cannot fit the assembly line needed for making the new model. They bought robots, tools, and materials to expand the manufacturing facility. This assembly line is only going to make model-X's and no other models. Their layout is:
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b) Product Layout
c) Fixed Position Layout
d) Process Layout
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Chapter 9 Solutions
Pearson eText Principles of Operations Management: Sustainability and Supply Chain Management -- Instant Access (Pearson+)
Ch. 9 - Prob. 1EDCh. 9 - Prob. 1DQCh. 9 - Prob. 2DQCh. 9 - Prob. 3DQCh. 9 - Prob. 4DQCh. 9 - Prob. 5DQCh. 9 - Prob. 6DQCh. 9 - Prob. 7DQCh. 9 - Prob. 8DQCh. 9 - Prob. 9DQ
Ch. 9 - Prob. 10DQCh. 9 - Prob. 11DQCh. 9 - Prob. 12DQCh. 9 - Prob. 13DQCh. 9 - Prob. 14DQCh. 9 - Prob. 15DQCh. 9 - Prob. 16DQCh. 9 - Prob. 17DQCh. 9 - Prob. 18DQCh. 9 - Prob. 1PCh. 9 - Prob. 2PCh. 9 - Prob. 3PCh. 9 - Roy Creasey Enterprises, a machine shop, is...Ch. 9 - Adam Munson Manufacturing, in Gainesville,...Ch. 9 - Prob. 6PCh. 9 - Prob. 7PCh. 9 - Prob. 8PCh. 9 - Prob. 9PCh. 9 - Six processes are to be laid out in six areas...Ch. 9 - Stanford Rosenberg Computing wants to establish an...Ch. 9 - Illinois Furniture, Inc., produces all types of...Ch. 9 - Prob. 14PCh. 9 - The Action Toy Company has decided to manufacture...Ch. 9 - Prob. 16PCh. 9 - Prob. 17PCh. 9 - Prob. 18PCh. 9 - Prob. 19PCh. 9 - Prob. 20PCh. 9 - Prob. 21PCh. 9 - Prob. 22PCh. 9 - Prob. 23PCh. 9 - Prob. 25PCh. 9 - Prob. 26PCh. 9 - Prob. 27PCh. 9 - Prob. 1CSCh. 9 - Prob. 2CSCh. 9 - Henry Coupe, the manager of a metropolitan branch...Ch. 9 - Prob. 4CSCh. 9 - Prob. 1.1VCCh. 9 - Prob. 1.2VCCh. 9 - Prob. 1.3VCCh. 9 - Prob. 1.4VCCh. 9 - Prob. 1.5VCCh. 9 - Prob. 1.6VCCh. 9 - Prob. 2.1VCCh. 9 - Prob. 2.2VCCh. 9 - Prob. 2.3VC
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- Process Layout Determine the placement of departments for a newly designed layout facility that will minimize the total material handling costs using the data in the following table 1 and table 2. Assume that reverse distances are the same. The current layouts are shown in the grid below. Use a cost of RM1 per trip. Current Layout. Departments A (Room 1) Departments B (Room 2) Departments C (Room 3) Departments D (Room 4) Table 1 To From Distance between rooms (meters) 1 2 3 4 1 - 40 80 70 2 - 40 50 3 - 60 4 - Table 2 To From Loads between departments A B C D A - 10 20 80 B - 40 90 C - 55 D - You are required to: Analyze current “load x distance” of the current layout shown and compute its movement costs. Propose a new layout and compute its movement cost.arrow_forwardExample of a warehouse and Storage Layouts? picturearrow_forwardMunson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize K interdepartmental parts handling costs. The flows and existing facility layout are shown in the figures below. Figure 1. Parts Moved Between Work Centers A A B C D 375 0 0 Figure 2. Existing Layout A B 1-30'--1-30-1-30' C D B 450 0 0 a) For the existing layout, the cumulative "load x distance" or "movement cost" = whole number). C 550 175 0 D 50 0 725 feet (enter your response as aarrow_forward
- You have just been hired as the director of operations for Reid Chocolates, a purveyor of exceptionally fine candies. Reid Chocolates is evaluating a kitchen layout under consideration for its recipe making and testing department. The strategy is to provide the best kitchen layout possible so that food scientists can devote their time and energy to product improvement, not wasted effort in the kitchen. Figure 1. Number of trips between work centers To: Refrigerator (1) 9550 Counter (2) 8 Refrig. 14 0 9 From: Refrigerator Counter Sink Storage Stove A possible kitchen layout is shown in Figure 2 below. The walking distance between the areas is in feet. For example, the distance from area 1 to area 2 is 5 feet, area 1 to area 5 is 13 feet. Figure 2. Kitchen Layout Counter Sink Storage 8 11 11 13 Sink (3) 15 3 5 0 6 Sove Storage (4) 0 3 5 For this layout, the cumulative "load > distance" or "movement cost" = feet (enter your response as a whole number). 10 ■ Stove (5) 0 9 0 5arrow_forwardList 5 facility layout objectives. Give an example of a facility that stresses every objective.arrow_forwardMunson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize interdepartmental parts handling costs. The flows and existing facility layout are shown in the figures below. Figure 1. Parts Moved Between Work Centers A A B C D Figure 2. Existing Layout A -30¹- B -|· -30'- 350 0 0 a) For the existing layout, the cumulative "load x distance" or "movement cost" = -30'- Based on the flows shown in the matrix, one should expect that the centers A and -30'- Based on the flows shown in the matrix, one should expect that centers C and b) The aim is to improve the layout so that the total "movement cost" can be reduced. located between them is: D B 420 feet (enter your response as a whole number). A 0 0 -30'- The cumulative distance based on the overall movement of parts between work centers for this layout= C 600 225 will be next to each other as they have the highest number of moves between each other. 0 will be next to each other as they have the…arrow_forward
- Which of the following facility layout is best suited for the intermittent type ofproduction, which is a method of manufacturing several different products using the same production line?(a) Product layout(b) Process layout(c) Fixed position layout(d) Cellular manufacturing layoutarrow_forwardGordon Miller's job shop has four work areas, A, B, C, and D. Distances in feet between centers of the work areas are: Workpieces moved per week between work areas are: A C ABCD A A It costs Gordon $1 to move 1 work piece 1 foot. The weekly total material handling cost of the layout= $ (enter your response as a whole number). B T B 900 C 8 7 C 800 400 D 6 11 D 500 400 700 Darrow_forward10. This layout groups dissimilar machines to work on products that have similar shapes and processing requirements. Multiple Choice Workcenter Job shops Servicescape Flow-shop layout Manufacturing cellarrow_forward
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