DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 35, Problem 28RQ
Discuss the various regions within the heat-affected zone of a fusion weld in steel.
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Chapter 35 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 35 - What types of design features favor manufacture as...Ch. 35 - What types of manufacturing processes fall under...Ch. 35 - Define welding.Ch. 35 - What conditions are required to produce an ideal...Ch. 35 - What are some of the ways in which welding...Ch. 35 - What are some possible problems associated with...Ch. 35 - What are the three primary aspects required to...Ch. 35 - How are welding processes identified by the...Ch. 35 - What is thermal cutting?Ch. 35 - What are some of the common types of weld defects?
Ch. 35 - What are the four basic types of fusion welds?Ch. 35 - What are some of the common edge configurations...Ch. 35 - What is the role of an insert in welding?Ch. 35 - What types of weld joints commonly employ fillet...Ch. 35 - What are the five basic joint tvpes for fusion...Ch. 35 - What are some of the factors that influence the...Ch. 35 - Why is it important to consider welded products as...Ch. 35 - How does the fracture resistance and temperature...Ch. 35 - How might excessive rigidity actually be a...Ch. 35 - What is autogenous welding?Ch. 35 - In what way is the weld-pool segment of a fusion...Ch. 35 - Why is it possible for the fusion zone to have a...Ch. 35 - Why is it not uncommon for the selected filler...Ch. 35 - What are some of the defects or problems that can...Ch. 35 - Why can the material properties vary widely within...Ch. 35 - What are some of the structure and property...Ch. 35 - Why do most welding failures occur in the...Ch. 35 - Discuss the various regions within the...Ch. 35 - What are some of the characteristics and...Ch. 35 - What process features can increase the size of the...Ch. 35 - What are some of the difficulties or limitations...Ch. 35 - What is the purpose of pre- and postheating in...Ch. 35 - What heat-related metallurgical effects can...Ch. 35 - What causes weld-induced residual stresses?Ch. 35 - What is the cause of reaction-type residual...Ch. 35 - How are reaction stresses affected by the distance...Ch. 35 - What are some of the techniques that can reduce...Ch. 35 - How can the surfaces of weldments be put into...Ch. 35 - In what ways might welding create geometric...Ch. 35 - 40. Why might a welded structure warp if the...Ch. 35 - Why might a stress relief heat treatment be...Ch. 35 - What are some of the techniques that can be...Ch. 35 - Why are the terms weldability and joinability...Ch. 35 - Prob. 1PCh. 35 - Two pieces of AISI 1025 steel are being...Ch. 35 - Figure 35.A schematically depicts the design of a...Ch. 35 - Investigate and summarize some of the important...Ch. 35 - What do you foresee as the major difficulties when...
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- What are the disadvantages of MIG welding on stainless steels?arrow_forward3) Improper cleaning of faying surfaces during fusion welding of carbon steels will primarily lead to Wider heat affected zone O Higher residual stresses Entrapment of gases and formation of inclusions O Higher fracture toughness of weld jointarrow_forward8) The correct ways to control liquation cracking tendency in fusion weld joint are I. Use of filler metal that solidifies before the partially melted zone I. Use of single pass welding with higher net heat input instead of multipass welding III. Use of high energy density processes IV. Preheating the substrates V. Use of base metals with fine grain structure OI, II, and III II, and IV OII, IV, and V O II, III and IVarrow_forward
- When steel is joined using arc welding, only the liquid fusion zone must be protected by a gas or flux. However, when titanium is welded, both the front and back sides of the welded metal must be protected. Why must these extra pre-cautions be taken when joining titanium?arrow_forward(c) An arc welding is performed to join two metal pieces. After the welding process, the product is subjected to fatigue test. Discuss which part of the weld joint will have high potential to experience fatigue failure.arrow_forwardChoose the correct optionarrow_forward
- A gas metal arc welding test is performed to determine the value of melting factor f₂ for a certain metal and operation. The welding voltage = 25 volts, current = 125 amps, and heat transfer factor is assumed to be = 0.90, a typical value for GMAW. The rate at which the filler metal is added to the weld is 0.50 in³ per minute, and measurements indicate that the final weld bead consists of 57% filler metal and 43% base metal. The unit melting energy for the metal is known to be 75 Btu/in³. (a) Find the melting factor. (b) What is the travel speed if the cross-sectional area of the weld bead = 0.05 in²?arrow_forwardQuestion 1 1.1 Identify the weld defect shown in Figure 1 below. Provide reasons for your selection. Figure 1: Weld defect 1.2 Explain how the weld defect, shown in Figure 1, can occur. 1.3 Identify the joining process shown in Figure 2 and explain why this process is frequently used by automotive manufacturers. Figure 2: Joining process frequently used by automotive manufacturers 1.4 Explain the main differences between the joining process shown in Figure 2 and fusion welding processes. 1.5 Name important design considerations applicable to the joining process shown in Figure 2.arrow_forwardAre the Expansion joints, used to mitigate thermal stress in materials?arrow_forward
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