DeGarmo's Materials and Processes in Manufacturing
DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 35, Problem 1RQ

What types of design features favor manufacture as a joined assembly?

Expert Solution & Answer
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To determine

The types of design features that favor manufacture as a joined assembly.

Explanation of Solution

The manufacture of joined assemblies of two or more components is favored when the product is required to be large, composed of multiple parts with different prosperities, or has an unusual complex shape. The components of the joined assembly are smaller and easier to handle, simpler shapes are more comfortable to manufacture, or segments are made from different materials.

When welded structures are subsequently machined, the material removal frequently unbalances the residual stress equilibrium, and the material distorts to achieve a new balance of forces. In essence, it distorts during machining. Weldment that are to undergo appreciable machining should be given a stress-relief heat treatment prior to the machining operation.

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Chapter 35 Solutions

DeGarmo's Materials and Processes in Manufacturing

Ch. 35 - What are the four basic types of fusion welds?Ch. 35 - What are some of the common edge configurations...Ch. 35 - What is the role of an insert in welding?Ch. 35 - What types of weld joints commonly employ fillet...Ch. 35 - What are the five basic joint tvpes for fusion...Ch. 35 - What are some of the factors that influence the...Ch. 35 - Why is it important to consider welded products as...Ch. 35 - How does the fracture resistance and temperature...Ch. 35 - How might excessive rigidity actually be a...Ch. 35 - What is autogenous welding?Ch. 35 - In what way is the weld-pool segment of a fusion...Ch. 35 - Why is it possible for the fusion zone to have a...Ch. 35 - Why is it not uncommon for the selected filler...Ch. 35 - What are some of the defects or problems that can...Ch. 35 - Why can the material properties vary widely within...Ch. 35 - What are some of the structure and property...Ch. 35 - Why do most welding failures occur in the...Ch. 35 - Discuss the various regions within the...Ch. 35 - What are some of the characteristics and...Ch. 35 - What process features can increase the size of the...Ch. 35 - What are some of the difficulties or limitations...Ch. 35 - What is the purpose of pre- and postheating in...Ch. 35 - What heat-related metallurgical effects can...Ch. 35 - What causes weld-induced residual stresses?Ch. 35 - What is the cause of reaction-type residual...Ch. 35 - How are reaction stresses affected by the distance...Ch. 35 - What are some of the techniques that can reduce...Ch. 35 - How can the surfaces of weldments be put into...Ch. 35 - In what ways might welding create geometric...Ch. 35 - 40. Why might a welded structure warp if the...Ch. 35 - Why might a stress relief heat treatment be...Ch. 35 - What are some of the techniques that can be...Ch. 35 - Why are the terms weldability and joinability...Ch. 35 - Prob. 1PCh. 35 - Two pieces of AISI 1025 steel are being...Ch. 35 - Figure 35.A schematically depicts the design of a...Ch. 35 - Investigate and summarize some of the important...Ch. 35 - What do you foresee as the major difficulties when...

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