EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 26, Problem 35QLP
List and explain factors that contribute to poor surface finish in the processes described in this chapter.
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Consider a standard piston engine . Draw a free body diagram of the piston. Then:a) For an A SI engine with a 100 mm bore at an instantaneous cylinder pressure of 42 bar i. Calculate the level of the combustion gas loading force on the wrist pin in kN. b) Repeat this calculationfor a forced-induction Diesel engine with a 145 mm boreat a cylinder pressure of 115 bar
A punch press with flywheel adequate to minimize speed fluctuation produces 120 punching strokes per minute, each providing an average force of 2000 N over a stroke of 50 mm. The press is driven through a gear reducer by a shaft rotating 200 rpm. Overall efficiency is 80%. a) What power (W) is transmitted through the shaft? b) What average torque is applied to the shaft?
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Chapter 26 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 26 - What is an abrasive? What are superabrasives?Ch. 26 - How is the size of an abrasive grain related to...Ch. 26 - Why are most abrasives made synthetically?Ch. 26 - Describe the structure of a grinding wheel and its...Ch. 26 - Explain the characteristics of each type of bond...Ch. 26 - What causes grinding sparks in grinding? Is it...Ch. 26 - Define metallurgical burn.Ch. 26 - Define (a) friability, (b) wear flat, (c) grinding...Ch. 26 - What is creep-feed grinding and what are its...Ch. 26 - How is centerless grinding different from...
Ch. 26 - What are the differences between coated and bonded...Ch. 26 - What is the purpose of the slurry in...Ch. 26 - Explain why grinding operations may be necessary...Ch. 26 - Why is there such a wide variety of types, shapes,...Ch. 26 - Prob. 15QLPCh. 26 - The grinding ratio, G, depends on the type of...Ch. 26 - What are the consequences of allowing the...Ch. 26 - Explain why speeds are much higher in grinding...Ch. 26 - Prob. 19QLPCh. 26 - Prob. 20QLPCh. 26 - Prob. 21QLPCh. 26 - Referring to the preceding chapters on processing...Ch. 26 - Explain the reasons that so many deburring...Ch. 26 - What precautions should you take when grinding...Ch. 26 - Prob. 25QLPCh. 26 - What factors could contribute to chatter in...Ch. 26 - Prob. 27QLPCh. 26 - Prob. 28QLPCh. 26 - Describe the effects of a wear flat on the overall...Ch. 26 - What difficulties, if any, could you encounter in...Ch. 26 - Prob. 31QLPCh. 26 - Prob. 32QLPCh. 26 - Prob. 33QLPCh. 26 - Jewelry applications require the grinding of...Ch. 26 - List and explain factors that contribute to poor...Ch. 26 - Calculate the chip dimensions in surface grinding...Ch. 26 - If the strength of the workpiece material is...Ch. 26 - Assume that a surface-grinding operation is being...Ch. 26 - Estimate the percent increase in the cost of the...Ch. 26 - Assume that the energy cost for grinding an...Ch. 26 - It is known that, in grinding, heat checking...Ch. 26 - Prob. 45QTPCh. 26 - With appropriate sketches, describe the principles...Ch. 26 - Prob. 47SDPCh. 26 - Vitrified grinding wheels (also called ceramic...Ch. 26 - Conduct a literature search, and explain how...Ch. 26 - Visit a large hardware store and inspect the...Ch. 26 - Obtain a small grinding wheel or a piece of a...Ch. 26 - In reviewing the abrasive machining processes in...Ch. 26 - Obtain pieces of sandpaper and emery cloth of...Ch. 26 - On the basis of the contents of this chapter,...
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- 28. The shaft shown in Figure P5-28 is supported by bear- ings at each end, which have bores of 20.0 mm. Design the shaft to carry the given load if it is steady and the shaft is stationary. Make the dimension a as large as pos- sible while keeping the stress safe. Determine the required d 20 mm 5.4 kN d D = ? Length not to scale -α = = -125 mm 20 mm a = -250 mm- FIGURE P5-28 (Problems 28, 29, and 30)arrow_forwardThe motor shown operates at constant speed and develops a torque of 100 lb-in during normal operation. Attached to the motor shaft is a gear reducer of ratio 5:1, that is, the reducer output shaft rotates in the same direction as the motor but at one-fifth motor speed. Rotation of the reducer housing is prevented by the "torque arm" pin-connected at each end as shown. The reducer output shaft drives the load through a flexible coupling. Neglecting gravity and friction, what loads are applied to (a) the torque arm, (b) the motor output shaft, and (c) the reducer output shaft? Motor Gear reducer Flexible coupling (To load) Torque arm- Torque arm Reducer output shaft Motor Reducer Shaft rotationarrow_forwardPlease can you help with ten attatched question?arrow_forward
- An AISI 1018 steel ball with 1.100-in diameter is used as a roller between a flat plate made from 2024 T3 aluminum and a flat table surface made from ASTM No. 30 gray cast iron. Determine the maximum amount of weight that can be stacked on the aluminum plate without exceeding a maximum shear stress of 19.00 kpsi in any of the three pieces. Assume the figure given below, which is based on a typical Poisson's ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress occurs for these materials. 1.0 0.8 Ratio of stress to Pmax 0.4 90 0.6 στ Tmax 0.2 0.5a a 1.5a 2a 2.5a За Distance from contact surface The maximum amount of weight that can be stacked on the aluminum plate is lbf.arrow_forwardA carbon steel ball with 27.00-mm diameter is pressed together with an aluminum ball with a 36.00-mm diameter by a force of 11.00 N. Determine the maximum shear stress and the depth at which it will occur for the aluminum ball. Assume the figure given below, which is based on a typical Poisson's ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress occurs for these materials. 1.0 0.8 Ratio of stress to Pma 9 0.6 στ 24 0.4 Tmax 0.2 0 0.5a a 1.5a Z 2a 2.5a За Distance from contact surface The maximum shear stress is determined to be MPa. The depth in the aluminum ball at which the maximum shear stress will occur is determined to be [ mm.arrow_forwardShow all work pleasearrow_forward
- Draw top, side, front view With pen(cil) and paper Multi view drawing and handwriting all of itarrow_forwardA wheel of diameter 150.0 mm and width 37.00 mm carrying a load 2.200 kN rolls on a flat rail. Take the wheel material as steel and the rail material as cast iron. Assume the figure given, which is based on a Poisson's ratio of 0.3, is applicable to estimate the depth at which the maximum shear stress occurs for these materials. At this critical depth, calculate the Hertzian stresses σr, σy, σz, and Tmax for the wheel. 1.0 0.8 0, т Ratio of stress to Pmax 0.4 0.6 90 69 0.2 0.5b b 1.5b Tmax 2b Distance from contact surface The Hertizian stresses are as follows: 02 = or = -23.8 psi for the wheel =| necessary.) σy for the wheel =| MPa σz for the wheel = MPa V4 for the wheel = | MPa 2.5b ཡི 3b MPa (Include a minus sign ifarrow_forwardOnly question 3arrow_forward
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