EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 26, Problem 15QLP
To determine
Explain the reasons for the large difference between the specific energies involved in machining (Table 21.2) and in grinding (Table 26.2).
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Chapter 26 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 26 - What is an abrasive? What are superabrasives?Ch. 26 - How is the size of an abrasive grain related to...Ch. 26 - Why are most abrasives made synthetically?Ch. 26 - Describe the structure of a grinding wheel and its...Ch. 26 - Explain the characteristics of each type of bond...Ch. 26 - What causes grinding sparks in grinding? Is it...Ch. 26 - Define metallurgical burn.Ch. 26 - Define (a) friability, (b) wear flat, (c) grinding...Ch. 26 - What is creep-feed grinding and what are its...Ch. 26 - How is centerless grinding different from...
Ch. 26 - What are the differences between coated and bonded...Ch. 26 - What is the purpose of the slurry in...Ch. 26 - Explain why grinding operations may be necessary...Ch. 26 - Why is there such a wide variety of types, shapes,...Ch. 26 - Prob. 15QLPCh. 26 - The grinding ratio, G, depends on the type of...Ch. 26 - What are the consequences of allowing the...Ch. 26 - Explain why speeds are much higher in grinding...Ch. 26 - Prob. 19QLPCh. 26 - Prob. 20QLPCh. 26 - Prob. 21QLPCh. 26 - Referring to the preceding chapters on processing...Ch. 26 - Explain the reasons that so many deburring...Ch. 26 - What precautions should you take when grinding...Ch. 26 - Prob. 25QLPCh. 26 - What factors could contribute to chatter in...Ch. 26 - Prob. 27QLPCh. 26 - Prob. 28QLPCh. 26 - Describe the effects of a wear flat on the overall...Ch. 26 - What difficulties, if any, could you encounter in...Ch. 26 - Prob. 31QLPCh. 26 - Prob. 32QLPCh. 26 - Prob. 33QLPCh. 26 - Jewelry applications require the grinding of...Ch. 26 - List and explain factors that contribute to poor...Ch. 26 - Calculate the chip dimensions in surface grinding...Ch. 26 - If the strength of the workpiece material is...Ch. 26 - Assume that a surface-grinding operation is being...Ch. 26 - Estimate the percent increase in the cost of the...Ch. 26 - Assume that the energy cost for grinding an...Ch. 26 - It is known that, in grinding, heat checking...Ch. 26 - Prob. 45QTPCh. 26 - With appropriate sketches, describe the principles...Ch. 26 - Prob. 47SDPCh. 26 - Vitrified grinding wheels (also called ceramic...Ch. 26 - Conduct a literature search, and explain how...Ch. 26 - Visit a large hardware store and inspect the...Ch. 26 - Obtain a small grinding wheel or a piece of a...Ch. 26 - In reviewing the abrasive machining processes in...Ch. 26 - Obtain pieces of sandpaper and emery cloth of...Ch. 26 - On the basis of the contents of this chapter,...
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- Make a list about the process of Mechanical Grinding and another of Reactive Grinding, please be clear in your writing (preferably in digital format) and consider all the corresponding stepsarrow_forward(a) Describe four (4) functions of cutting fluid. (b) Explain four (4) consequences of allowing the temperature to rise during grinding. (c) Discuss five (5) design considerations that must be taken by the machinist in order to obtain good surface finish in the grinding process.arrow_forwardIn machining a mild steel work piece with carbide tool, the life of the tool was found to be 1 hour and 40 minutes, at a spindle speed of 30 m/min. Calculate the tool life if it has to be operated at a speed of 40% higher than the initial cutting speed. Also calculate the cutting speed if the tool is required to have a life of 2 hours and 45 minutes. Assume Taylor's exponent valuen is 0.28.arrow_forward
- Why are grinding operations necessary for parts that have been machined by other processes?c. Explain how the EDM process is capable of producing complex shapes.arrow_forwardWhat is dielectric? Discuss the impact of dielectric properties on machining characteristics in EDM.arrow_forwardWhat is dielectric? Discuss the impact of dielectric properties on machining characteristics in EDM in detailarrow_forward
- Identify some of the reasons why machining is commercially and technologically important.arrow_forwardFor the following application, identify one or more nontraditional machining processes that might be used, and present arguments to support your selection. Assume that either the part geometry or the work material (or both) preclude the use of conventional machining. The application is a matrix of 0.1 mm (0.004 in) diameter holes in a plate of 3.2 mm (0.125 in) thick hardened tool steel. The matrix is rectangular, 75 by 125 mm (3.0 by 5.0 in) with the separation between holes in each direction = 1.6 mm ( 0.0625 in).arrow_forward(a) Describe three basic categories of material removal process. (b) What is the different between machining with another manufacturing process. (c) Explain the advantages and disadvantages machining process. (d) Briefly explain the difference between roughing and finishing operation in machining.arrow_forward
- Describe and explain the difficulties involved in grinding parts made of (a) thermoplastics; (b) thermosets; (c) ceramics.arrow_forwardInvestigate the non-traditional machining methods. Describe each in your own words and sketch out the process and appropriate scale (inches/microns etc). Then tabulate the material removal mechanism, workpiece materials, applications, costs/speed, advantages and limitations/disadvantages of each. The slides are for your starting point. List references, articles, videos, etc... Mechanical Methods 1. Water Jet Machining (WJM) 2. Abrasive Water Jet Machining (AWJM) 3. Ultrasonic Machining (USM) Non-Mechanical Methods 1. Electrochemical Machining (ECM) 2. Electro-Discharge Machining (EDM) 3. Wire EDM 4. Laser Drilling 5. Electron beam machining (EBM)arrow_forwardWhat is surface roughness? Surface finish is one of the most important measures for determining the quality of products in machining. Explain in some details.arrow_forward
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