EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 22, Problem 7RQ
Why is toughness important for cutting-tool materials?
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Chapter 22 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
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- 3. What are the important characteristics of a cutting tool material?arrow_forwardWhat is the cutting speed of a material with a radius of 40 mm and a speed of 1000 rpm?arrow_forwardQ2/ To reduce internal stresses of a hardened tools the method of heat treatment generally applied is? Explainarrow_forward
- I need answer within 20 minutes please please with my best wishesarrow_forwardWhy do we avoid cold and cold forming during the cutting process?arrow_forwardSHEET 5 Grinding, Welding and Galvanizing operations 1- Define Grinding process, what are the main characteristics of classification of a grinding wheel? 2- What are the main grinding operations, why coolant is uses in any cutting operation? 3- What are the main classes of welding? 4- With drawing explain flam different types, what type is used in cutting and why? 5- What are the differences between OXYACETYLENE and ARC welding? 6- What are the defects of ARC welding operation? 7- Explain the Electric Resistance Welding? 8- Define the GALVANIZING Process and what are the main governing parameters in this operation?arrow_forward
- Select suitable material for hacksaw blades and explain the selection procedure for selecting suitable material for hacksaw blades?arrow_forwardNumber 4,5,6arrow_forwardb) Answer all of the multiple choice questions; 1. Which one of the following crystal structures has the many slip directions and therefore the metals with this structure are generally more easy to deform at room temperature: (a) BCC, (b) FCC, (c) HCP? 2. A finishing operation generally invoves which one of the following combinations of cutting conditions? (a) high v (speed). S (feed)and d (depth of cut) (b) high v, lowf and d (c) low v, highfand d (d) low v, f, and d. 3. Of the following cutting conditions, which one has the greatest effect on tool wear: (a) cutting speed, (b) depth of cut, or (c) feed. 4. Which one of the following cutting tool materials has the highest toughness; (a) ceramics. (b) HSS (c) synthetic diamond. 5. Which of the following manufacturing processes are classified as material removal processes (two correct answers): (a) casting, (b) rolling, (c) forging, (d) grinding, (e) sawing. 6. Which one of the following cutting tool materials has the highest hardness;…arrow_forward
- What are various cutting technologies.arrow_forward%9. lu. O V;YA Q1 What is the difference between direct shear and indirect cutting? Q2_What are the factors affecting fatigue Q3_What is the difference between hardness and micro-hardness Q4_What is the fatigue limit? Q5_What is strain hardness? Q6 What is the difference between true stress and engineering stress Q7_What is the difference between true strain and engineering strain? What is the relationship that binds them? Q8_ When do the "ears" appear in drawn cup, through cup drawing tests? Q9 Could we use results of tensile tests predict impact failure behavior, why? Q10_Could you estimate ductile-to-brittle transition temperatures for metals having hexagonal close-packed structure, why? Q11 Can creep of metals happen in room temperature, when? Solve a question 1_2_3_4_5_6_7_8_9_10_11 IIarrow_forwardWhat are the functions of cutting fluid?arrow_forward
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