EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 22, Problem 26QLP
Describe the trends you observe in Table 22.2.
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Chapter 22 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 22 - What are the major properties required of...Ch. 22 - What is the composition of a typical carbide tool?Ch. 22 - Why were cutting-tool inserts developed?Ch. 22 - Why are some tools coated? What are the common...Ch. 22 - Explain the applications and limitations of...Ch. 22 - List the major functions of cutting fluids.Ch. 22 - Why is toughness important for cutting-tool...Ch. 22 - Is the elastic modulus important for cutting-tool...Ch. 22 - Explain how cutting fluids penetrate the toolchip...Ch. 22 - List the methods by which cutting fluids are...
Ch. 22 - Describe the advantages and limitations of (a)...Ch. 22 - What is a cermet? What are its advantages?Ch. 22 - Explain the difference between M-series and...Ch. 22 - Why is cBN generally preferred over diamond for...Ch. 22 - What are the advantages to dry machining?Ch. 22 - Explain why so many different types of...Ch. 22 - Which tool-material properties are suitable for...Ch. 22 - Describe the reasons for and advantages of coating...Ch. 22 - Make a list of the alloying elements used in...Ch. 22 - As stated in Section 22.1, tool materials can have...Ch. 22 - Explain the economic impact of the trend shown in...Ch. 22 - Why does temperature have such an important effect...Ch. 22 - Ceramic and cermet cutting tools have certain...Ch. 22 - What precautions would you take in machining with...Ch. 22 - Can cutting fluids have any adverse effects in...Ch. 22 - Describe the trends you observe in Table 22.2.Ch. 22 - Why are chemical stability and inertness important...Ch. 22 - Titanium-nitride coatings on tools reduce the...Ch. 22 - Describe the necessary conditions for optimal...Ch. 22 - Negative rake angles generally are preferred for...Ch. 22 - Do you think that there is a relationship between...Ch. 22 - Make a survey of the technical literature, and...Ch. 22 - In Table 22.1, the last two properties listed...Ch. 22 - It has been stated that titanium-nitride coatings...Ch. 22 - Note in Fig. 22.1 that all tool materials,...Ch. 22 - Referring to Table 22.1, state which tool...Ch. 22 - Which of the properties listed in Table 22.1 is,...Ch. 22 - If a drill bit is intended only for woodworking...Ch. 22 - What are the consequences of a coating on a tool...Ch. 22 - Discuss the relative advantages and limitations of...Ch. 22 - Emulsion cutting fluids typically consist of 95%...Ch. 22 - List and explain the considerations involved in...Ch. 22 - Review the contents of Table 22.1. Plot several...Ch. 22 - Obtain data on the thermal properties of various...Ch. 22 - The first column in Table 22.2 shows 10 properties...Ch. 22 - Describe in detail your thoughts regarding the...Ch. 22 - One of the principal concerns with coolants is...Ch. 22 - How would you go about measuring the effectiveness...Ch. 22 - There are several types of cutting-tool materials...Ch. 22 - Assume that you are in charge of a laboratory for...Ch. 22 - Tool life could be greatly increased if an...Ch. 22 - List the concerns you would have if you needed to...
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- Suppose you are asked to conduct an experiment to study the impact of three factors(temperature: high vs low, cutting speed: fast vs slow, and tool type: current vs new) on a product. Briefly describe how you would conduct the experiment. Pay attention to the DOE priciples.arrow_forwardYou have been using pens and mechanical pencils for many years now. Investigate the design of at least five different pens and mechanical pencils. Discuss what you think are important design parameters. Discuss the advantage and disadvantage associated with each design. Write a brief report explaining your findings.arrow_forwardWhat are the benefits of employing Unified Process, and why is it important?arrow_forward
- A furniture company that makes upholstered chairs and sofas must cut large quantities of fabrics. Many of these fabrics are strong and wear-resistant, which properties make them difficult to cut. What nontraditional process(es) would you recommend to the company for this application? Justify your answer by indicating the characteristics of the process that make it attractive.arrow_forwardA process currently services an average of 59 customers per day. Observations in recent weeks show that its utilization is about 90 percent, allowing for just a 10 percent capacity cushion. If demand is expected to be 70 percent of the current level in five years and management wants to have a capacity cushion of just 4 percent, what capacity requirement should be planned? The needed capacity requirement is nothing customers per day. (Enter your response rounded up to the next whole number.)arrow_forwardDescribe and show the production scheme and raw materials used in metal cutting disc production in detail. Show the diagram visually and explain the steps. Write and promote raw materials.arrow_forward
- describe the sequences of five production steps and stages from the initial research and development idea to the launch of the product for a metal casing or a car engine block. Use descriptive diagrams and or images, data to support your answers.arrow_forwardList the different elements of the ISO 31000 process (Clause 5).arrow_forward1) Identify what are the step by step machining and grinding processes to produce that part from a blank material. Assume that both part made from cast iron. 2) Then, taking into consideration of green manufacturing/ sustainability, you need to suggest what kind of improvement that you could do to the list of machining processes that you have identified (e.g. change of machining operation, use of dry machining instead of using cutting fluid or etc.) to reduce power consumption during machining, reduce waste and even pollution. Please give justification on your suggestions. 3). You need to include the figure of your chosen part and label the processes involve.arrow_forward
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