EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 21, Problem 62QTP
Using Eq. (21.30), select an appropriate feed for R = 1 mm and a desired roughness of 0.5 μm. How would you adjust this feed to allow for nose wear of the tool during extended cuts? Explain your reasoning.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
d₁
=
=
Two solid cylindrical road AB and
BC are welded together at B and
loaded as shown. Knowing that
30mm (for AB) and d₂
50mm (for BC), find the average
normal stress in each road and the
total deformation of road AB and
BC. E=220GPa
H.W 5.3
60kN
A
For the previous example calculate the
value of force P so that the point A will not
move, and what is the total length of road
AB at that force?
P◄
A
125kN
125kN
0.9m
125kN
125kN
0.9m
B
B
1.3m
1.3m
Class:
B
Calculate the load that will make point A move to the left by 6mm, E-228GPa
The cross sections of the rods are as shown in fig. below.
183
P-
Solution
1.418mm
200mm
80mm
3P-
18.3
A
080mm
B
200mm
3P-
0.9m
إعدادات العرض
1.3m
4.061mm
H.W6
Determine the largest weight
W that can be supported by
two wires shown in Fig. P109.
The stress in either wire is not
to exceed 30 ksi. The cross-
sectional areas of wires AB
and AC are 0.4 in2 and 0.5
in2, respectively.
50°
30°
W
Chapter 21 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- Find equation of motion and natural frequency for the system shown in fig. by energy method. H.W2// For the system Fig below find 1-F.B.D 2-Eq.of motion 8wn 4-0 (5) m. Jo marrow_forward2. Read the following Vernier caliper measurements. (The scales have been enlarged for easier reading.) The Vernier caliper is calibrated in metric units. (a) 0 1 2 3 4 5 سلسلسله (b) 1 2 3 4 5 6 سلسل (c) 1 23456 (d) 1 2 3 4 5 6 سلسلسarrow_forwardExplain why on the interval 0<x<1000 mm and 1000<x<2000mm, Mt is equal to positive 160 Nm, but at x= 0mm and x=1000mm Mt is equal to -160 Nm (negative value!). What is the reason for the sign change of Mt?arrow_forward
- 20 3. 2-233 2520 Тр Gears 1079 A pair of helical gears consist of a 20 teeth pinion meshing with a 100 teeth gear. The pinion rotates at Ta 720 r.p.m. The normal pressure angle is 20° while the helix angle is 25°. The face width is 40 mm and the normal module is 4 mm. The pinion as well as gear are made of steel having ultimate strength of 600 MPa and heat treated to a surface hardness of 300 B.H.N. The service factor and factor of safety are 1.5 and 2 respectively. Assume that the velocity factor accounts for the dynamic load and calculate the power transmitting capacity of the gears. [Ans. 8.6 kWarrow_forward4. A single stage helical gear reducer is to receive power from a 1440 r.p.m., 25 kW induction motor. The gear tooth profile is involute full depth with 20° normal pressure angle. The helix angle is 23°, number of teeth on pinion is 20 and the gear ratio is 3. Both the gears are made of steel with allowable beam stress of 90 MPa and hardness 250 B.H.N. (a) Design the gears for 20% overload carrying capacity from standpoint of bending strength and wear, (b) If the incremental dynamic load of 8 kN is estimated in tangential plane, what will be the safe power transmitted by the pair at the same speed?arrow_forwardDetermine the stress in each section of the bar shown in Fig. when subjected to an axial tensile load shown in Fig. The central section is 30 mm hollow square cross- section; the other portions are of circular section, their diameters being indicated What will be the total deformation of the bar? For the bar material E = 210GPa. 20mi О 30mm 30mmm 2.6 15mm 30kN 1 2 10kN - 20kN 3 -329 91mm 100mm 371mmarrow_forward
- Calculate the load that will make point A move to the left by 6mm, E=228GPa. The diameters of the rods are as shown in fig. below. 2P- PA 80mm B 200mm 2P 0.9m 1.3m.arrow_forwardIf the rods are made from a square section with the dimension as shown. Calculate the load that will make point A move to the left by 6mm, E=228GPa. 2P- P A 80mm B 200mm 2P 0.9m 1.3marrow_forward3. 9. 10. The centrifugal tension in belts (a) increases power transmitted (b) decreases power transmitted (c) have no effect on the power transmitted (d) increases power transmitted upto a certain speed and then decreases When the belt is stationary, it is subjected to some tension, known as initial tension. The value of this tension is equal to the (a) tension in the tight side of the belt (b) tension in the slack side of the belt (c) sum of the tensions in the tight side and slack side of the belt (d) average tension of the tight side and slack side of the belt The relation between the pitch of the chain (p) and pitch circle diameter of the sprocket (d) is given by 60° (a) p=d sin (c) p=d sin (120° T where T Number of teeth on the sprocket. 90° (b) p=d sin T 180° (d) p=d sin Tarrow_forward
- OBJECTIVE TYPE QUESTIONS 1. The maximum fluctuation of energy is the 2. (a) sum of maximum and minimum energies (b) difference between the maximum and minimum energies (c) ratio of the maximum energy and minimum energy (d) ratio of the mean resisting torque to the work done per cycle In a turning moment diagram, the variations of energy above and below the mean resisting torque line is called (a) fluctuation of energy (b) maximum fluctuation of energy (c) coefficient of fluctuation of energy (d) none of the above Chapter 16: Turning Moment Diagrams and Flywheel 611 The ratio of the maximum fluctuation of speed to the mean speed is called 3. (a) fluctuation of speed (c) coefficient of fluctuation of speed 4. (b) maximum fluctuation of speed (a) none of these The ratio of the maximum fluctuation of energy to the.......... is called coefficient of fluctuation of energy. (a) minimum fluctuation of energy (b) work done per cycle The maximum fluctuation of energy in a flywheel is equal to 5.…arrow_forwardOBJECTIVE TYPE QUESTIONS 1. The velocity ratio of two pulleys connected by an open belt or crossed belt is 2. (a) directly proportional to their diameters (b) inversely proportional to their diameters (c) directly proportional to the square of their diameters (d) inversely proportional to the square of their diameters Two pulleys of diameters d, and d, and at distance x apart are connected by means of an open belt drive. The length of the belt is (a)(d+d₁)+2x+ (d₁+d₂)² 4x (b)(d₁-d₂)+2x+ (d₁-d₂)² 4x (c)(d₁+d₂)+ +2x+ (d₁-d₂)² 4x (d)(d-d₂)+2x+ (d₁ +d₂)² 4x 3. In a cone pulley, if the sum of radii of the pulleys on the driving and driven shafts is constant, then (a) open belt drive is recommended (b) cross belt drive is recommended (c) both open belt drive and cross belt drive are recommended (d) the drive is recommended depending upon the torque transmitted Due to slip of the belt, the velocity ratio of the belt drive 4. (a) decreases 5. (b) increases (c) does not change When two pulleys…arrow_forwardQ3: (10 MARKS) A piston with a weight of 29.4 N is supported by a spring and dashpot. A dashpot of damping coefficient c = 275 N.s/m acts in parallel with the spring of stiffness k = 2400 N/m. A fluctuating pressure p = 960 sin 30t N/m² acts on the piston, whose top surface area is 0.05 m². Determine the steady-state displacement as a function of time and the maximum force transmitted to the base. P=Po sin cot Warrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
The Most Common Metal Machining Processes (Metal Machining Video 1); Author: Sofeast Ltd;https://www.youtube.com/watch?v=uxVJ3qtezGw;License: Standard YouTube License, CC-BY
Machining process and Machine Tools; Author: Amar Gandhi;https://www.youtube.com/watch?v=X2mUJ8baaE0;License: Standard Youtube License