EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Question
Chapter 21, Problem 45QLP
To determine
Given your understanding of the basic metal-cutting process, what are the important physical and chemical properties of a cutting tool?
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
R
αι
g
The system given on the left, consists of three pulleys and
the depicted vertical ropes.
Given:
ri
J₁, m1
R = 2r;
απ
r2, J2, m₂
m1; m2; M3
J1 J2 J3
J3, m3
a) Determine the radii 2 and 3.
B: Solid rotating shaft used in the boat with high speed shown in Figure. The amount of power transmitted at the
greatest torque is 224 kW with 130 r.p.m. Used DE-Goodman theory to determine the shaft diameter. Take the
shaft material is annealed AISI 1030, the endurance limit of 18.86 kpsi and a factor of safety 1. Which criterion
is more conservative?
Note: all dimensions in mm.
1
AA
Motor
300
Thrust
Bearing
Sprocket
100
9750
เอ
Q2: The plate material of a pressure vessel is AISI 1050 QT 205 °C. The plate is rolled to a
diameter of 1.2 m. The two sides of the plate are connected via a riveted joint as shown below. If
the rivet material is G10500 with HB=197 and all rivet sizes M31. Find the required rivet size
when the pressure vessel is subjected to an internal pressure of 500 MPa. Take safety factor = 2.
1.2m
A
B'
A
Chope
olm
10.5
0.23
hope
Chapter 21 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 21 - Explain why continuous chips are not necessarily...Ch. 21 - Name the factors that contribute to the formation...Ch. 21 - What is the cutting ratio? Is it always less than...Ch. 21 - Explain the difference between positive and...Ch. 21 - Explain how a dull tool can lead to negative rake...Ch. 21 - Comment on the role and importance relief angle.Ch. 21 - Explain the difference between discontinuous chips...Ch. 21 - Why should we be interested in the magnitude of...Ch. 21 - What are the differences between orthogonal and...Ch. 21 - What is a BUE? Why does it form?
Ch. 21 - Is there any advantage to having a built-up edge...Ch. 21 - What is the function of chip breakers? How do they...Ch. 21 - Identify the forces involved in a cutting...Ch. 21 - Explain the characteristics of different types of...Ch. 21 - List the factors that contribute to poor surface...Ch. 21 - Explain what is meant by the term machinability...Ch. 21 - What is shaving in machining? When would it be...Ch. 21 - List reasons that machining operations may be...Ch. 21 - Are the locations of maximum temperature and...Ch. 21 - Is material ductility important for machinability?...Ch. 21 - Explain why studying the types of chips produced...Ch. 21 - Prob. 22QLPCh. 21 - Tool life can be almost infinite at low cutting...Ch. 21 - Explain the consequences of allowing temperatures...Ch. 21 - The cutting force increases with the depth of cut...Ch. 21 - Why is it not always advisable to increase the...Ch. 21 - What are the consequences if a cutting tool chips?Ch. 21 - What are the effects of performing a cutting...Ch. 21 - Prob. 29QLPCh. 21 - Prob. 30QLPCh. 21 - Prob. 31QLPCh. 21 - Prob. 32QLPCh. 21 - Comment on your observations regarding Figs. 21.1...Ch. 21 - Prob. 34QLPCh. 21 - Comment on your observations regarding the...Ch. 21 - Why does the temperature in cutting depend on the...Ch. 21 - You will note that the values of a and b in Eq....Ch. 21 - Prob. 38QLPCh. 21 - Prob. 39QLPCh. 21 - Explain whether it is desirable to have a high or...Ch. 21 - The Taylor tool-life equation is directly...Ch. 21 - Prob. 42QLPCh. 21 - Why are tool temperatures low at low cutting...Ch. 21 - Can high-speed machining be performed without the...Ch. 21 - Prob. 45QLPCh. 21 - Prob. 46QLPCh. 21 - State whether or not the following statements are...Ch. 21 - Let n = 0.5 and C = 400 in the Taylor equation for...Ch. 21 - Assume that, in orthogonal cutting, the rake angle...Ch. 21 - Prob. 50QTPCh. 21 - Prob. 51QTPCh. 21 - Using trigonometric relationships, derive an...Ch. 21 - An orthogonal cutting operation is being carried...Ch. 21 - Prob. 54QTPCh. 21 - Prob. 55QTPCh. 21 - Prob. 56QTPCh. 21 - Show that, for the same shear angle, there are two...Ch. 21 - With appropriate diagrams, show how the use of a...Ch. 21 - In a cutting operation using a 5 rake angle, the...Ch. 21 - For a turning operation using a ceramic cutting...Ch. 21 - In Example 21.3, if the cutting speed V is...Ch. 21 - Using Eq. (21.30), select an appropriate feed for...Ch. 21 - With a carbide tool, the temperature in a cutting...Ch. 21 - The following flank wear data were collected in a...Ch. 21 - The following data are available from orthogonal...Ch. 21 - Prob. 66QTPCh. 21 - Design an experimental setup whereby orthogonal...Ch. 21 - Describe your thoughts on whether chips produced...Ch. 21 - Recall that cutting tools can be designed so that...Ch. 21 - Recall that the chip-formation mechanism also can...Ch. 21 - Prob. 73SDPCh. 21 - Describe your thoughts regarding the recycling of...Ch. 21 - List products that can be directly produced from...Ch. 21 - Obtain a wood planer and some wood specimens. Show...Ch. 21 - It has been noted that the chips from certain...Ch. 21 - As we have seen, chips carry away the majority of...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- Continuity equation A y x dx D T معادلة الاستمرارية Ly X Q/Prove that ди хе + ♥+ ㅇ? he me ze ོ༞“༠ ?arrow_forwardQ Derive (continuity equation)? I want to derive clear mathematics.arrow_forwardmotor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine: a) the minimum permissible diameter for aluminum shafts (1) and (2) b) the minimum permissible diameter for steel shaft (3). c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).arrow_forward
- First monthly exam Gas dynamics Third stage Q1/Water at 15° C flow through a 300 mm diameter riveted steel pipe, E-3 mm with a head loss of 6 m in 300 m length. Determine the flow rate in pipe. Use moody chart. Q2/ Assume a car's exhaust system can be approximated as 14 ft long and 0.125 ft-diameter cast-iron pipe ( = 0.00085 ft) with the equivalent of (6) regular 90° flanged elbows (KL = 0.3) and a muffler. The muffler acts as a resistor with a loss coefficient of KL= 8.5. Determine the pressure at the beginning of the exhaust system (pl) if the flowrate is 0.10 cfs, and the exhaust has the same properties as air.(p = 1.74 × 10-3 slug/ft³, u= 4.7 x 10-7 lb.s/ft²) Use moody chart (1) MIDAS Kel=0.3 Q3/Liquid ammonia at -20°C is flowing through a 30 m long section of a 5 mm diameter copper tube(e = 1.5 × 10-6 m) at a rate of 0.15 kg/s. Determine the pressure drop and the head losses. .μ= 2.36 × 10-4 kg/m.s)p = 665.1 kg/m³arrow_forward2/Y Y+1 2Cp Q1/ Show that Cda Az x P1 mactual Cdf Af R/T₁ 2pf(P1-P2-zxgxpf) Q2/ A simple jet carburetor has to supply 5 Kg of air per minute. The air is at a pressure of 1.013 bar and a temperature of 27 °C. Calculate the throat diameter of the choke for air flow velocity of 90 m/sec. Take velocity coefficient to be 0.8. Assume isentropic flow and the flow to be compressible. Quiz/ Determine the air-fuel ratio supplied at 5000 m altitude by a carburetor which is adjusted to give an air-fuel ratio of 14:1 at sea level where air temperature is 27 °C and pressure is 1.013 bar. The temperature of air decreases with altitude as given by the expression The air pressure decreases with altitude as per relation h = 19200 log10 (1.013), where P is in bar. State any assumptions made. t = ts P 0.0065harrow_forward36 2) Use the method of MEMBERS to determine the true magnitude and direction of the forces in members1 and 2 of the frame shown below in Fig 3.2. 300lbs/ft member-1 member-2 30° Fig 3.2. https://brightspace.cuny.edu/d21/le/content/433117/viewContent/29873977/Viewarrow_forward
- Can you solve this for me?arrow_forward5670 mm The apartment in the ground floor of three floors building in Fig. in Baghdad city. The details of walls, roof, windows and door are shown. The window is a double glazing and air space thickness is 1.3cm Poorly Fitted-with Storm Sash with wood strip and storm window of 0.6 cm glass thickness. The thickness of door is 2.5 cm. The door is Poor Installation. There are two peoples in each room. The height of room is 280 cm. assume the indoor design conditions are 25°C DBT and 50 RH, and moisture content of 8 gw/kga. The moisture content of outdoor is 10.5 gw/kga. Calculate heat gain for living room : الشقة في الطابق الأرضي من مبنى ثلاثة طوابق في مدينة بغداد يظهر في مخطط الشقة تفاصيل الجدران والسقف والنوافذ والباب. النافذة عبارة عن زجاج مزدوج وسمك الفراغ الهوائي 1.3 سم ضعيف الاحكام مع ساتر حماية مع إطار خشبي والنافذة بسماكة زجاج 0.6 سم سماكة الباب 2.5 سم. الباب هو تركيب ضعيف هناك شخصان في كل غرفة. ارتفاع الغرفة 280 سم. افترض أن ظروف التصميم الداخلي هي DBT25 و R50 ، ومحتوى الرطوبة 8…arrow_forwardHow do i solve this problem?arrow_forward
- Q4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of 250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction between the belt and the small pulley is 0.3, and between the belt and the large pulley is 0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³. (a) What is the power capacity of the drive and (b) If the small pulley replaced by V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of friction between belt and grooved pulley is 0.35. What will be the power capacity in this case, assuming that the diameter of the large pulley remain the same of 1500 mm.arrow_forwardYou are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure. The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application: Specifications: Motor Power: The electric motor provides 10 kW of power at 1,500 RPM. Output Speed: The output shaft should rotate at 150 rpm. Design Decisions: Transmission ratio: Determine the necessary drive ratio for the system. Shaft Diameter: Design the shafts for both the motor and the conveyor end. Material Selection: Choose appropriate materials for the gears, shafts. Bearings: Select suitable rolling element bearings. Constraints: Space Limitation: The available space for the gear drive system is limited to a 1-meter-long section. Attribute 4 of CEP Depth of knowledge required Fundamentals-based, first principles analytical approach…arrow_forward- | العنوان In non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and v.-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: ti: final thickness V. Fig. (1) ofthrearrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
The Most Common Metal Machining Processes (Metal Machining Video 1); Author: Sofeast Ltd;https://www.youtube.com/watch?v=uxVJ3qtezGw;License: Standard YouTube License, CC-BY
Machining process and Machine Tools; Author: Amar Gandhi;https://www.youtube.com/watch?v=X2mUJ8baaE0;License: Standard Youtube License