EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 15, Problem 52SDP
List the processes that are suitable for producing an aluminum tube. For each process in your list, make a sketch of the grain structure you would expect to see in the finished product.
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Chapter 15 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 15 - How does extrusion differ from rolling and...Ch. 15 - Explain the difference between extrusion and...Ch. 15 - What is a spider die? What is it used for?Ch. 15 - Why are wires sometimes drawn in bundles?Ch. 15 - What is a dead-metal zone?Ch. 15 - Define the terms (a) cladding, (b) dummy block,...Ch. 15 - Why is glass a good lubricant in hot extrusion?Ch. 15 - What types of defects may occur in (a) extrusion...Ch. 15 - Describe the difference between direct and reverse...Ch. 15 - What is land? What is its function in a die?
Ch. 15 - How are tubes extruded? Can they also be drawn?...Ch. 15 - Prob. 12RQCh. 15 - What is the difference between piping and...Ch. 15 - What is impact extrusion?Ch. 15 - What is the pipe defect in extrusion?Ch. 15 - List the similarities and differences between...Ch. 15 - Explain why extrusion is a batch, or...Ch. 15 - The extrusion ratio, die geometry, extrusion...Ch. 15 - Explain why cold extrusion is an important...Ch. 15 - What is the function of a stripper plate in impact...Ch. 15 - Explain the different ways by which changing the...Ch. 15 - Glass is a good lubricant in hot extrusion. Would...Ch. 15 - How would you go about avoiding center-cracking...Ch. 15 - Table 15.1 gives temperature ranges for extruding...Ch. 15 - Will the force in direct extrusion vary as the...Ch. 15 - Comment on the significance of metal flow patterns...Ch. 15 - In which applications could you use the type of...Ch. 15 - What is the purpose of the land in a drawing die?...Ch. 15 - Can spur gears be made by (a) drawing and (b)...Ch. 15 - How would you prepare the end of a wire in order...Ch. 15 - What is the purpose of a dummy block in extrusion?...Ch. 15 - Describe your observations concerning Fig. 15.9.Ch. 15 - Occasionally, steel wire drawing will take place...Ch. 15 - Explain the advantages of bundle drawing.Ch. 15 - Under what circumstances would backward extrusion...Ch. 15 - Why is lubrication detrimental in extrusion with a...Ch. 15 - In hydrostatic extrusion, complex seals are used...Ch. 15 - Describe the purpose of a container liner in...Ch. 15 - Estimate the force required in extruding 7030...Ch. 15 - Assuming an ideal drawing process, what is the...Ch. 15 - Prob. 41QTPCh. 15 - Calculate the extrusion force for a round billet...Ch. 15 - Prob. 43QTPCh. 15 - A round wire made of a perfectly plastic material...Ch. 15 - Assume that the summary to this chapter is...Ch. 15 - Prob. 47SDPCh. 15 - Figure 15.2 shows examples of discrete parts that...Ch. 15 - The parts shown in Fig. 15.2 are economically...Ch. 15 - Survey the technical literature, and explain how...Ch. 15 - Prob. 51SDPCh. 15 - List the processes that are suitable for producing...
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- Please provide Handwritten answerarrow_forward| Describe in your own words the three strengthening mechanisms discussed in this chapter (i.e., grain 5. size reduction, solid-solution strengthening, and strain hardening). Explain how dislocations are involved in each of the strengthening techniques.arrow_forwardNickel-based alloys are used for gas turbine blades in aerospace engines. Briefly discuss the characteristics that make these alloys the choice for this application. Single-crystal technology is applied to nickel alloys that are used as gas turbine blades in aerospace engines. With the aid of sketches describe how a single-crystal casting can be manufactured and explain why a single-crystal casting is likely to have superior creep resistance than a directly-solidified one. Demonstrate the application of the Ten-percent Rule by calculating the approximate tensile strength and elastic modulus in the 0° direction of a carbon-fibre reinforced polymer composite if the strength and elastic moduluş in the 0° single ply are 3620 MPa and 143 GPa respectively. The lay-up sequence of the composite is [02/+45/-45/902]s.arrow_forward
- 1. List at least 5 types of forming operations that are used to shape metals into functional shapes. List the names and use one short sentence to describe each of them. 2. Calculate the percent cold reduction when an Al wire is cold drawn from a diameter of 4 mm to a diameter of 2 mm. 3. Name the three basic bonding types in engineering materials, and give explanation.arrow_forwardDescribe in your own words the three strengthening mechanisms discussed in this chapter (i.e., grain size reduction, solid-solution strengthening, and strain hardening). Be sure to explain how dislocations are involved in each of the strengthening techniques.arrow_forwardPrevious solution wasn't clear ,Can you please tell me how did you got Exactly 110minutes? (Not sure whether it's Right or not)arrow_forward
- You work as an engineer in a glass manufacturing plant. During that day's shift, you noticed that the defect in melting glass (Fig.1). What could be the reason for this ? (give three reasons). Which precations would you take to solve this problem ? Please write down three precations, and explain in detail ?arrow_forward1) What are strengthening mechanisms for metals? Explain. (if it necessary, on figures)arrow_forwardif u have a variety of materials including low carbon steel, cast iron, high carbon steel, aluminum alloys, and epoxy resin, categorize all these materials into those high formability, low formability, and non- formability, respectivelyarrow_forward
- Discuss under what circumstances martensite is formed and highlight its effect on mechanical properties.arrow_forwardCalculate the percent cold reduction when platinum wire is cold-drawn from a diameter of 5.53 mm to a diameter of 3.35 mm.arrow_forwardThe yield point for a brass alloy that has an average grain diameter of 50 micrometers is 120 MPa.arrow_forward
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