EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 15, Problem 6RQ
Define the terms (a) cladding, (b) dummy block, (c) shear dies, (d) skull, and (e) canning.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
4. What are the advantages and limitations of using die inserts?
A pipe can be manufactured as (a) seamless (cold rolled and extruded) or (b) hot rolled and welded. (i) Describe the process for manufacturing each type of pipe: (a) Seamless (cold rolled and extruded) pipe; (b) Hot rolled and welded pipe. (ii) Why might a cold rolled seamless pipe be better suited to drilling operations than a hot rolled and welded pipe?
A particle reinforced composite (containing flakes) has particles evenly distributed throughout the matrix where the rule of mixtures applies. (i) State THREE effects that a larger volume of carbon particles within the matrix produces.
A drill bit is a cutting tool on the end of a rotary subsea drill. A Thermally Stable Polycrystalline (TSP) drill bit can be used to drill a subsea well. TSP bits are man-made polycrystalline structures consisting of a multitude of synthetic diamond crystals sintered together at high pressure and temperature, used to aid cutting into hard rock formations. (i) Describe THREE reasons why this type…
A 10 mm thick plate is rolled to 7 mm thick in a rolling mill using 1000 mm diameter rigid rolls. The neutral point is located at an angle of 0.3 times the bite angle from the exit. What will be the thickness of the plate at the neutral point.
Chapter 15 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 15 - How does extrusion differ from rolling and...Ch. 15 - Explain the difference between extrusion and...Ch. 15 - What is a spider die? What is it used for?Ch. 15 - Why are wires sometimes drawn in bundles?Ch. 15 - What is a dead-metal zone?Ch. 15 - Define the terms (a) cladding, (b) dummy block,...Ch. 15 - Why is glass a good lubricant in hot extrusion?Ch. 15 - What types of defects may occur in (a) extrusion...Ch. 15 - Describe the difference between direct and reverse...Ch. 15 - What is land? What is its function in a die?
Ch. 15 - How are tubes extruded? Can they also be drawn?...Ch. 15 - Prob. 12RQCh. 15 - What is the difference between piping and...Ch. 15 - What is impact extrusion?Ch. 15 - What is the pipe defect in extrusion?Ch. 15 - List the similarities and differences between...Ch. 15 - Explain why extrusion is a batch, or...Ch. 15 - The extrusion ratio, die geometry, extrusion...Ch. 15 - Explain why cold extrusion is an important...Ch. 15 - What is the function of a stripper plate in impact...Ch. 15 - Explain the different ways by which changing the...Ch. 15 - Glass is a good lubricant in hot extrusion. Would...Ch. 15 - How would you go about avoiding center-cracking...Ch. 15 - Table 15.1 gives temperature ranges for extruding...Ch. 15 - Will the force in direct extrusion vary as the...Ch. 15 - Comment on the significance of metal flow patterns...Ch. 15 - In which applications could you use the type of...Ch. 15 - What is the purpose of the land in a drawing die?...Ch. 15 - Can spur gears be made by (a) drawing and (b)...Ch. 15 - How would you prepare the end of a wire in order...Ch. 15 - What is the purpose of a dummy block in extrusion?...Ch. 15 - Describe your observations concerning Fig. 15.9.Ch. 15 - Occasionally, steel wire drawing will take place...Ch. 15 - Explain the advantages of bundle drawing.Ch. 15 - Under what circumstances would backward extrusion...Ch. 15 - Why is lubrication detrimental in extrusion with a...Ch. 15 - In hydrostatic extrusion, complex seals are used...Ch. 15 - Describe the purpose of a container liner in...Ch. 15 - Estimate the force required in extruding 7030...Ch. 15 - Assuming an ideal drawing process, what is the...Ch. 15 - Prob. 41QTPCh. 15 - Calculate the extrusion force for a round billet...Ch. 15 - Prob. 43QTPCh. 15 - A round wire made of a perfectly plastic material...Ch. 15 - Assume that the summary to this chapter is...Ch. 15 - Prob. 47SDPCh. 15 - Figure 15.2 shows examples of discrete parts that...Ch. 15 - The parts shown in Fig. 15.2 are economically...Ch. 15 - Survey the technical literature, and explain how...Ch. 15 - Prob. 51SDPCh. 15 - List the processes that are suitable for producing...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- One way to describe forging processes is by the amount of work that can be done in the die. Based on this grouping, what are the three main types?arrow_forwardConsider the extrusion of a cylindrical billet. Assume the billet to have a length of 0.3m and a diameter of 0.15m. This is extruded into a cylindrical product that is 0.03m in diameter and 7.5m long (a reduction ratio of 25). Neglecting the areas on the two ends, compute the ratio between the product surface area (wraparound cylinder) and the surface area of the starting billet. How would this ratio change if the product were a square with the same cross-sectional area as that of the 0.03m diameter circle?arrow_forward8arrow_forward
- A cylindrical billet that is 80 mm long and 32 mm diameter is reduced by backward extrusion to a 12 mm diameter. Half die angle is 90°. If the Johnson equation has a= 0.8 and b= 1.2 , and the flow curve for the work material has strength coefficient is 500 MPa, and strain hardening exponent is 0.8, Determine (a) extrusion ration, (b) true strain, (c) extrusion strain, (d) ram pressure, and (e) ram force.arrow_forwardAn open die forging operation is performed to produce a steel cylinder with a diameter of 9.7mm and a height of 1.7mm. The strength coefficient for this steel is 500MPA, and the strain hardening exponent is 0.25. Coefficient of friction at the die-work interface is 0.12. The initial stock of raw material has a diameter of 5mm. (a) What height/length of stock is needed to provide sufficient volume of material for this forging operation? (b) Compute the maximum force that the punch must apply to form the head in this open- die operation.arrow_forward• In a sheet metal forming press the shape to be formed is hemispherical cup of radius 15 cm in 2mm thick mild steel sheet. The force required to deform sheet is 8 kN. The forming hammer should approach job from a distance of 30 cm. The production rate required is 240 components/hr. Calculate and suggest the following specifications of the various hydraulic components used: a) Hydraulic cylinder (bore & length) b) Pump pressure and flow rate c) Electric motor HP considering 75% pump efficiency d) Reservoir size e) Size of pump inlet and discharge tubingarrow_forward
- A compound die will be used to blank and punch a large washer out of 6061ST aluminum alloy sheet stock 3.50 mm thick. The outside diameter of the washer is 50.0 mm and the inside diameter is 15.0 mm. if The aluminum sheet metal has a tensile strength = 310 MPa, a strength coefficient of 350 MPa, and a strain-hardening exponent of 0.12. (a) Assume that blanking and punching occur simultaneously. (b) Assume the punches are staggered so that punching occurs first, then blanking. Determine (1) the punch and die sizes for the blanking operation, and (2) the punch and die sizes for the punching operation.(3) the minimum tonnage press to perform the blanking and punching operationarrow_forwardplease answer to both of these parts of the question, thanks (a) Explain the advantage of corner radii of punch and die in Sheet Metal Drawing Process. (b) Explain the disadvantages of Tube Drawing process in which mandrel is not used.arrow_forwardWhat are the advantages of a counterblow or impact forging machine? What are some of the properties desired in forging dies?arrow_forward
- 4) Make a summary of the types of defects found in sheet-metal forming processes, and include brief comments on the reason(s) for each defect.arrow_forwardIn the textbook Fundamentals of Modern Manufacturing Materials, Processes, and Systems, sixth edition by Mikell P. Groover, could you explain me Problem 18.18 on chapter 18. Seems like I’m not understanding what the problem wants me to do.arrow_forward1. A cylindrical billet that is 100 mm long and 50 mm in diameter is reduced by direct (forward) extrusion to a 20 mm diameter. The die angle is 90°. the flow curve for the work metal has a strength coefficient of 800 MPa. Determine (a) extrusion ratio, (b) true strain (homogeneous deformation), (c) ram pressure, and (e) ram force.arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Dynamics - Lesson 1: Introduction and Constant Acceleration Equations; Author: Jeff Hanson;https://www.youtube.com/watch?v=7aMiZ3b0Ieg;License: Standard YouTube License, CC-BY