EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 15, Problem 10RQ
What is land? What is its function in a die?
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The resistance R and load effect S for a given failure mode are statistically independent random variables
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Please solve this problem as soon as possible My ID# 016948724
The gears shown in the figure have a diametral pitch of 2 teeth per inch and a 20° pressure angle.
The pinion rotates at 1800 rev/min clockwise and transmits 200 hp through the idler pair to gear
5 on shaft c. What forces do gears 3 and 4 transmit to the idler shaft?
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Chapter 15 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 15 - How does extrusion differ from rolling and...Ch. 15 - Explain the difference between extrusion and...Ch. 15 - What is a spider die? What is it used for?Ch. 15 - Why are wires sometimes drawn in bundles?Ch. 15 - What is a dead-metal zone?Ch. 15 - Define the terms (a) cladding, (b) dummy block,...Ch. 15 - Why is glass a good lubricant in hot extrusion?Ch. 15 - What types of defects may occur in (a) extrusion...Ch. 15 - Describe the difference between direct and reverse...Ch. 15 - What is land? What is its function in a die?
Ch. 15 - How are tubes extruded? Can they also be drawn?...Ch. 15 - Prob. 12RQCh. 15 - What is the difference between piping and...Ch. 15 - What is impact extrusion?Ch. 15 - What is the pipe defect in extrusion?Ch. 15 - List the similarities and differences between...Ch. 15 - Explain why extrusion is a batch, or...Ch. 15 - The extrusion ratio, die geometry, extrusion...Ch. 15 - Explain why cold extrusion is an important...Ch. 15 - What is the function of a stripper plate in impact...Ch. 15 - Explain the different ways by which changing the...Ch. 15 - Glass is a good lubricant in hot extrusion. Would...Ch. 15 - How would you go about avoiding center-cracking...Ch. 15 - Table 15.1 gives temperature ranges for extruding...Ch. 15 - Will the force in direct extrusion vary as the...Ch. 15 - Comment on the significance of metal flow patterns...Ch. 15 - In which applications could you use the type of...Ch. 15 - What is the purpose of the land in a drawing die?...Ch. 15 - Can spur gears be made by (a) drawing and (b)...Ch. 15 - How would you prepare the end of a wire in order...Ch. 15 - What is the purpose of a dummy block in extrusion?...Ch. 15 - Describe your observations concerning Fig. 15.9.Ch. 15 - Occasionally, steel wire drawing will take place...Ch. 15 - Explain the advantages of bundle drawing.Ch. 15 - Under what circumstances would backward extrusion...Ch. 15 - Why is lubrication detrimental in extrusion with a...Ch. 15 - In hydrostatic extrusion, complex seals are used...Ch. 15 - Describe the purpose of a container liner in...Ch. 15 - Estimate the force required in extruding 7030...Ch. 15 - Assuming an ideal drawing process, what is the...Ch. 15 - Prob. 41QTPCh. 15 - Calculate the extrusion force for a round billet...Ch. 15 - Prob. 43QTPCh. 15 - A round wire made of a perfectly plastic material...Ch. 15 - Assume that the summary to this chapter is...Ch. 15 - Prob. 47SDPCh. 15 - Figure 15.2 shows examples of discrete parts that...Ch. 15 - The parts shown in Fig. 15.2 are economically...Ch. 15 - Survey the technical literature, and explain how...Ch. 15 - Prob. 51SDPCh. 15 - List the processes that are suitable for producing...
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- Question 1. Draw 3 teeth for the following pinion and gear respectively. The teeth should be drawn near the pressure line so that the teeth from the pinion should mesh those of the gear. Drawing scale (1:1). Either a precise hand drawing or CAD drawing is acceptable. Draw all the trajectories of the involute lines and the circles. Specification: 18tooth pinion and 30tooth gear. Diameter pitch=P=6 teeth /inch. Pressure angle:20°, 1/P for addendum (a) and 1.25/P for dedendum (b). For fillet, c=b-a.arrow_forward5. The figure shows a gear train. There is no friction at the bearings except for the gear tooth forces. The material of the milled gears is steel having a Brinell hardness of 170. The input shaft speed (n2) is 800 rpm. The face width and the contact angle for all gears are 1 in and 20° respectively. In this gear set, the endurance limit (Se) is 15 kpsi and nd (design factor) is 2. (a) Find the revolution speed of gear 5. (b) Determine whether each gear satisfies the design factor of 2.0 for bending fatigue. (c) Determine whether each gear satisfies the design factor of 2.0 for surface fatigue (contact stress). (d) According to the computation results of the questions (b) and (c), explain the possible failure mechanisms for each gear. N4=28 800rpm N₁=43 N5=34 N₂=14 P(diameteral pitch)=8 for all gears Coupled to 2.5hp motorarrow_forward1. The rotating steel shaft is simply supported by bearings at points of B and C, and is driven by a spur gear at D, which has a 6-in pitch diameter. The force F from the drive gear acts at a pressure angle of 20°. The shaft transmits a torque to point A of TA =3000 lbĘ in. The shaft is machined from steel with Sy=60kpsi and Sut=80 kpsi. (1) Draw a shear force diagram and a bending moment diagram by F. According to your analysis, where is the point of interest to evaluate the safety factor among A, B, C, and D? Describe the reason. (Hint: To find F, the torque Tд is generated by the tangential force of F (i.e. Ftangential-Fcos20°) When n=2.5, K=1.8, and K₁ =1.3, determine the diameter of the shaft based on (2) static analysis using DE theory (note that fatigue stress concentration factors need to be used for this question because the loading condition is fatigue) and (3) a fatigue analysis using modified Goodman. Note) A standard diameter is not required for the questions. 10 in Darrow_forward
- 3 N2=28 P(diametral pitch)=8 for all gears Coupled to 25 hp motor N3=34 Full depth spur gears with pressure angle=20° N₂=2000 rpm (1) Compute the circular pitch, the center-to-center distance, and base circle radii. (2) Draw the free body diagram of gear 3 and show all the forces and the torque. (3) In mounting gears, the center-to-center distance was reduced by 0.1 inch. Calculate the new values of center-to-center distance, pressure angle, base circle radii, and pitch circle diameters. (4)What is the new tangential and radial forces for gear 3? (5) Under the new center to center distance, is the contact ratio (mc) increasing or decreasing?arrow_forward2. A flat belt drive consists of two 4-ft diameter cast-iron pulleys spaced 16 ft apart. A power of 60 hp is transmitted by a pulley whose speed is 380 rev/min. Use a service factor (Ks) pf 1.1 and a design factor 1.0. The width of the polyamide A-3 belt is 6 in. Use CD=1. Answer the following questions. (1) What is the total length of the belt according to the given geometry? (2) Find the centrifugal force (Fc) applied to the belt. (3) What is the transmitted torque through the pulley system given 60hp? (4) Using the allowable tension, find the force (F₁) on the tight side. What is the tension at the loose side (F2) and the initial tension (F.)? (5) Using the forces, estimate the developed friction coefficient (f) (6) Based on the forces and the given rotational speed, rate the pulley set. In other words, what is the horse power that can be transmitted by the pulley system? (7) To reduce the applied tension on the tight side, the friction coefficient is increased to 0.75. Find out the…arrow_forwardThe tooth numbers for the gear train illustrated are N₂ = 24, N3 = 18, №4 = 30, №6 = 36, and N₁ = 54. Gear 7 is fixed. If shaft b is turned through 5 revolutions, how many turns will shaft a make? a 5 [6] barrow_forward
- Please do not use any AI tools to solve this question. I need a fully manual, step-by-step solution with clear explanations, as if it were done by a human tutor. No AI-generated responses, please.arrow_forwardPlease do not use any AI tools to solve this question. I need a fully manual, step-by-step solution with clear explanations, as if it were done by a human tutor. No AI-generated responses, please.arrow_forwardCE-112 please solve this problem step by step and give me the correct answerarrow_forward
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