EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 15, Problem 36QLP
Why is lubrication detrimental in extrusion with a porthole die?
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Chapter 15 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 15 - How does extrusion differ from rolling and...Ch. 15 - Explain the difference between extrusion and...Ch. 15 - What is a spider die? What is it used for?Ch. 15 - Why are wires sometimes drawn in bundles?Ch. 15 - What is a dead-metal zone?Ch. 15 - Define the terms (a) cladding, (b) dummy block,...Ch. 15 - Why is glass a good lubricant in hot extrusion?Ch. 15 - What types of defects may occur in (a) extrusion...Ch. 15 - Describe the difference between direct and reverse...Ch. 15 - What is land? What is its function in a die?
Ch. 15 - How are tubes extruded? Can they also be drawn?...Ch. 15 - Prob. 12RQCh. 15 - What is the difference between piping and...Ch. 15 - What is impact extrusion?Ch. 15 - What is the pipe defect in extrusion?Ch. 15 - List the similarities and differences between...Ch. 15 - Explain why extrusion is a batch, or...Ch. 15 - The extrusion ratio, die geometry, extrusion...Ch. 15 - Explain why cold extrusion is an important...Ch. 15 - What is the function of a stripper plate in impact...Ch. 15 - Explain the different ways by which changing the...Ch. 15 - Glass is a good lubricant in hot extrusion. Would...Ch. 15 - How would you go about avoiding center-cracking...Ch. 15 - Table 15.1 gives temperature ranges for extruding...Ch. 15 - Will the force in direct extrusion vary as the...Ch. 15 - Comment on the significance of metal flow patterns...Ch. 15 - In which applications could you use the type of...Ch. 15 - What is the purpose of the land in a drawing die?...Ch. 15 - Can spur gears be made by (a) drawing and (b)...Ch. 15 - How would you prepare the end of a wire in order...Ch. 15 - What is the purpose of a dummy block in extrusion?...Ch. 15 - Describe your observations concerning Fig. 15.9.Ch. 15 - Occasionally, steel wire drawing will take place...Ch. 15 - Explain the advantages of bundle drawing.Ch. 15 - Under what circumstances would backward extrusion...Ch. 15 - Why is lubrication detrimental in extrusion with a...Ch. 15 - In hydrostatic extrusion, complex seals are used...Ch. 15 - Describe the purpose of a container liner in...Ch. 15 - Estimate the force required in extruding 7030...Ch. 15 - Assuming an ideal drawing process, what is the...Ch. 15 - Prob. 41QTPCh. 15 - Calculate the extrusion force for a round billet...Ch. 15 - Prob. 43QTPCh. 15 - A round wire made of a perfectly plastic material...Ch. 15 - Assume that the summary to this chapter is...Ch. 15 - Prob. 47SDPCh. 15 - Figure 15.2 shows examples of discrete parts that...Ch. 15 - The parts shown in Fig. 15.2 are economically...Ch. 15 - Survey the technical literature, and explain how...Ch. 15 - Prob. 51SDPCh. 15 - List the processes that are suitable for producing...
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- (read image)arrow_forwardQu 2 Schematically plot attractive, repulsive, and net energies versus interatomic separation for two atoms or ions. Note on this plot the equilibrium separation (distance) ro and the bonding energy Eo. Qu 3 How many atoms (or molecules) are in one mole of the substance? Qu 4 Mole, in the context of this book, is taken in units of gram-mole. On this basis, how many atoms are there in a pound-mole of a substance? Qu 5 The atomic radii of Mg* and F ions are 0.072 and 0.133 nm, respectively. Calculate the force of attraction between these two ions at their equilibrium interionic separation (i.e., when the ions just touch one another). What is the force of repulsion at this same separation distance?show all work step by step problems formulaarrow_forwardQu 4 Silver has FCC crystal structure at room temperature, and a lattice constant, a, of 0.407 nm. Draw a reduced sphere silver unit cell in the grids provided below, clearly label the lattice dimensions. Within the unit cell you drew, shade the (1 0 0) plane. How many atoms are contained within the (1 0 0) plane? Calculate the area of (1 0 0) plane in [nm?]. Express your answer in [nm?] to three significant figures. Calculate the planar density of the (1 0 0) plane in [atoms/nm?]. Express the answer in atoms/nm to three significant figures. show all work step by steparrow_forward
- Can I get help on this question?arrow_forwardDuring some actual expansion and compression processes in piston–cylinder devices, the gases have been observed to satisfy the relationship PVn = C, where n and C are constants. Calculate the work done when a gas expands from 350 kPa and 0.03 m3 to a final volume of 0.2 m3 for the case of n = 1.5. The work done in this case is kJ.arrow_forwardCarbon dioxide contained in a piston–cylinder device is compressed from 0.3 to 0.1 m3. During the process, the pressure and volume are related by P = aV–2, where a = 6 kPa·m6. Calculate the work done on carbon dioxide during this process. The work done on carbon dioxide during this process is kJ.arrow_forward
- The volume of 1 kg of helium in a piston–cylinder device is initially 5 m3. Now helium is compressed to 3 m3 while its pressure is maintained constant at 130 kPa. Determine the initial and final temperatures of helium as well as the work required to compress it, in kJ. The gas constant of helium is R = 2.0769 kJ/kg·K. The initial temperature of helium is K. The final temperature of helium is K. The work required to compress helium is kJ.arrow_forwardA piston-cylinder device initially contains 0.4 kg of nitrogen gas at 160 kPa and 140°C. Nitrogen is now expanded isothermally to a pressure of 80 kPa. Determine the boundary work done during this process. The properties of nitrogen are R= 0.2968 kJ/kg-K and k= 1.4. N₂ 160 kPa 140°C The boundary work done during this process is KJ.arrow_forward! Required information An abrasive cutoff wheel has a diameter of 5 in, is 1/16 in thick, and has a 3/4-in bore. The wheel weighs 4.80 oz and runs at 11,700 rev/min. The wheel material is isotropic, with a Poisson's ratio of 0.20, and has an ultimate strength of 12 kpsi. Choose the correct equation from the following options: Multiple Choice о σmax= (314) (4r2 — r²) - о σmax = p² (3+) (4r² + r²) 16 σmax = (314) (4r² + r²) σmax = (314) (4² - r²)arrow_forward
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