DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 13, Problem 8P
The chapter text describes various materials that have been used to produce casting patterns (i.e., the tooling that is used to produce molds), including Styrofoam, soft woods, hard woods, epoxy/urethane polymers, aluminum, and iron. For each of these materials, briefly discuss the pros and cons, considering such factors as: number of castings to be produced, the size and shape of the casting, the desired precision of the cast product, pattern cost, dimensional stability (both wear and environmental factors such as temperature and humidity), susceptibility to damage, ability to be repaired or refurbished, process limitations, and storage concerns.
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A piston–cylinder device contains 50 kg of water at 250 kPa and 25°C. The cross-sectional area of the piston is 0.1 m2. Heat is now transferred to the water, causing part of it to evaporate and expand. When the volume reaches 0.26 m3, the piston reaches a linear spring whose spring constant is 100 kN/m. More heat is transferred to the water until the piston rises 20 cm more.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Determine the work done during this process.
The work done during this process is kJ.
A 4-m × 5-m × 7-m room is heated by the radiator of a steam-heating system. The steam radiator transfers heat at a rate of 10,000 kJ/h, and a 100-W fan is used to distribute the warm air in the room. The rate of heat loss from the room is estimated to be about 5000 kJ/h. If the initial temperature of the room air is 10°C, determine how long it will take for the air temperature to rise to 25°C. Assume constant specific heats at room temperature. The gas constant of air is R = 0.287 kPa·m3/kg·K (Table A-1). Also, cv = 0.718 kJ/kg·K for air at room temperature (Table A-2).
Steam enters the radiator system through an inlet outside the room and leaves the system through an outlet on the same side of the room. The fan is labeled as W sub p w. The heat is given off by the whole system consisting of room, radiator and fan at the rate of 5000 kilojoules per hour.
It will take 831 Numeric ResponseEdit Unavailable. 831 incorrect.s for the air temperature to rise to 25°C.
Chapter 13 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 13 - What are the six activities that are conducted on...Ch. 13 - What is materials processing?Ch. 13 - What are the five basic families of...Ch. 13 - Describe the capabilities of the casting process...Ch. 13 - What are some of the various mold materials and...Ch. 13 - How might the desired production quantity...Ch. 13 - Why is it important to provide a means of venting...Ch. 13 - What types of problem or defect can occur if the...Ch. 13 - Why might product removal be less of a problem...Ch. 13 - What is a casting pattern? Flask? Core? Mold...
Ch. 13 - In a horizontally parted two-part mold, what is...Ch. 13 - What are some of the components that combine to...Ch. 13 - What is a parting line or parting surface?Ch. 13 - What is draft, and why is it used?Ch. 13 - Why is it important to control the solidification...Ch. 13 - What are the two stages of solidification, and...Ch. 13 - Why is it that most solidification does not begin...Ch. 13 - Why might it be desirable to promote nucleation in...Ch. 13 - Nucleation generally begins at preferred sites...Ch. 13 - Why might directional solidification be desirable...Ch. 13 - Describe some of the key features observed in the...Ch. 13 - What is superheat?Ch. 13 - Prob. 23RQCh. 13 - What is a liquidus temperature? A solidus...Ch. 13 - What is the freezing range for a metal or alloy?Ch. 13 - Discuss the roles of casting volume and surface...Ch. 13 - What characteristics of a specific casting process...Ch. 13 - What is the correlation between cooling rate and...Ch. 13 - What is the chill zone of a casting, and why does...Ch. 13 - Which of the three regions of a cast structure is...Ch. 13 - What is dross or slag, and how can it be prevented...Ch. 13 - What are some of the possible approaches that can...Ch. 13 - What is a misrun or cold shut, and what causes...Ch. 13 - What is fluidity, and how can it be measured?Ch. 13 - What is the most important factor controlling the...Ch. 13 - What defect can form in sand castings if the...Ch. 13 - Why is it important to design the geometry of the...Ch. 13 - Why might it be preferable to attach gates to the...Ch. 13 - Prob. 39RQCh. 13 - What are some desirable features in the sprue...Ch. 13 - What is a choke, and how does its placement affect...Ch. 13 - What features can be incorporated into the gating...Ch. 13 - What are some of the materials and designs of...Ch. 13 - What factors might influence the positioning of...Ch. 13 - What features of the metal being cast tend to...Ch. 13 - What are the three stages of contraction or...Ch. 13 - Why is it more difficult to prevent shrinkage...Ch. 13 - What steps can be taken to compensate for the...Ch. 13 - During what stage of shrinkage might hot tears...Ch. 13 - What is the role of a riser?Ch. 13 - Why is it desirable to design a casting to have...Ch. 13 - What is yield, and how does it relate to the...Ch. 13 - Based on Chvorinovs rule, what would be an ideal...Ch. 13 - Define the following riser-related terms: top...Ch. 13 - What assumptions were made when using Chvorinovs...Ch. 13 - Discuss aspects relating to the connection between...Ch. 13 - What is the purpose of a chill? Of an insulating...Ch. 13 - What are some materials that are commonly used to...Ch. 13 - What types of modifications or allowances are...Ch. 13 - Prob. 60RQCh. 13 - What is the purpose of a draft or taper on pattern...Ch. 13 - Why is it desirable to make the pattern allowances...Ch. 13 - What additional adjustment or correction must be...Ch. 13 - What are some of the features of the casting...Ch. 13 - Prob. 65RQCh. 13 - What are some design recommendations for inside...Ch. 13 - What are some appearance considerations in parting...Ch. 13 - Prob. 68RQCh. 13 - Prob. 69RQCh. 13 - Using Chvorinovs rule as presented in the text...Ch. 13 - Reposition the riser in Problem 1 so that it sits...Ch. 13 - A rectangular casting having the dimensions 3 in....Ch. 13 - A cylinder with a diameter of 2.5 in. and a height...Ch. 13 - Figure 13.Ashows the wall profile of a cast iron...Ch. 13 - Investigate various experimental techniques to...Ch. 13 - Porosity within a casting can be either...Ch. 13 - The chapter text describes various materials that...Ch. 13 - What is the most likely source of the gas bubbles?...Ch. 13 - What factors may have caused the penetration...Ch. 13 - Prob. 3CSCh. 13 - Prob. 4CSCh. 13 - Prob. 5CS
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