DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Chapter 13, Problem 33RQ
What is a misrun or cold shut, and what causes them to form?
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Chapter 13 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 13 - What are the six activities that are conducted on...Ch. 13 - What is materials processing?Ch. 13 - What are the five basic families of...Ch. 13 - Describe the capabilities of the casting process...Ch. 13 - What are some of the various mold materials and...Ch. 13 - How might the desired production quantity...Ch. 13 - Why is it important to provide a means of venting...Ch. 13 - What types of problem or defect can occur if the...Ch. 13 - Why might product removal be less of a problem...Ch. 13 - What is a casting pattern? Flask? Core? Mold...
Ch. 13 - In a horizontally parted two-part mold, what is...Ch. 13 - What are some of the components that combine to...Ch. 13 - What is a parting line or parting surface?Ch. 13 - What is draft, and why is it used?Ch. 13 - Why is it important to control the solidification...Ch. 13 - What are the two stages of solidification, and...Ch. 13 - Why is it that most solidification does not begin...Ch. 13 - Why might it be desirable to promote nucleation in...Ch. 13 - Nucleation generally begins at preferred sites...Ch. 13 - Why might directional solidification be desirable...Ch. 13 - Describe some of the key features observed in the...Ch. 13 - What is superheat?Ch. 13 - Prob. 23RQCh. 13 - What is a liquidus temperature? A solidus...Ch. 13 - What is the freezing range for a metal or alloy?Ch. 13 - Discuss the roles of casting volume and surface...Ch. 13 - What characteristics of a specific casting process...Ch. 13 - What is the correlation between cooling rate and...Ch. 13 - What is the chill zone of a casting, and why does...Ch. 13 - Which of the three regions of a cast structure is...Ch. 13 - What is dross or slag, and how can it be prevented...Ch. 13 - What are some of the possible approaches that can...Ch. 13 - What is a misrun or cold shut, and what causes...Ch. 13 - What is fluidity, and how can it be measured?Ch. 13 - What is the most important factor controlling the...Ch. 13 - What defect can form in sand castings if the...Ch. 13 - Why is it important to design the geometry of the...Ch. 13 - Why might it be preferable to attach gates to the...Ch. 13 - Prob. 39RQCh. 13 - What are some desirable features in the sprue...Ch. 13 - What is a choke, and how does its placement affect...Ch. 13 - What features can be incorporated into the gating...Ch. 13 - What are some of the materials and designs of...Ch. 13 - What factors might influence the positioning of...Ch. 13 - What features of the metal being cast tend to...Ch. 13 - What are the three stages of contraction or...Ch. 13 - Why is it more difficult to prevent shrinkage...Ch. 13 - What steps can be taken to compensate for the...Ch. 13 - During what stage of shrinkage might hot tears...Ch. 13 - What is the role of a riser?Ch. 13 - Why is it desirable to design a casting to have...Ch. 13 - What is yield, and how does it relate to the...Ch. 13 - Based on Chvorinovs rule, what would be an ideal...Ch. 13 - Define the following riser-related terms: top...Ch. 13 - What assumptions were made when using Chvorinovs...Ch. 13 - Discuss aspects relating to the connection between...Ch. 13 - What is the purpose of a chill? Of an insulating...Ch. 13 - What are some materials that are commonly used to...Ch. 13 - What types of modifications or allowances are...Ch. 13 - Prob. 60RQCh. 13 - What is the purpose of a draft or taper on pattern...Ch. 13 - Why is it desirable to make the pattern allowances...Ch. 13 - What additional adjustment or correction must be...Ch. 13 - What are some of the features of the casting...Ch. 13 - Prob. 65RQCh. 13 - What are some design recommendations for inside...Ch. 13 - What are some appearance considerations in parting...Ch. 13 - Prob. 68RQCh. 13 - Prob. 69RQCh. 13 - Using Chvorinovs rule as presented in the text...Ch. 13 - Reposition the riser in Problem 1 so that it sits...Ch. 13 - A rectangular casting having the dimensions 3 in....Ch. 13 - A cylinder with a diameter of 2.5 in. and a height...Ch. 13 - Figure 13.Ashows the wall profile of a cast iron...Ch. 13 - Investigate various experimental techniques to...Ch. 13 - Porosity within a casting can be either...Ch. 13 - The chapter text describes various materials that...Ch. 13 - What is the most likely source of the gas bubbles?...Ch. 13 - What factors may have caused the penetration...Ch. 13 - Prob. 3CSCh. 13 - Prob. 4CSCh. 13 - Prob. 5CS
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- A 10-kg box is pulled along P,Na rough surface by a force P, as shown in thefigure. The pulling force linearly increaseswith time, while the particle is motionless att = 0s untilit reaches a maximum force of100 Nattimet = 4s. If the ground has staticand kinetic friction coefficients of u, = 0.6 andHU, = 0.4 respectively, determine the velocityof the A 1 0 - kg box is pulled along P , N a rough surface by a force P , as shown in the figure. The pulling force linearly increases with time, while the particle is motionless at t = 0 s untilit reaches a maximum force of 1 0 0 Nattimet = 4 s . If the ground has static and kinetic friction coefficients of u , = 0 . 6 and HU , = 0 . 4 respectively, determine the velocity of the particle att = 4 s .arrow_forwardCalculate the speed of the driven member with the following conditions: Diameter of the motor pulley: 4 in Diameter of the driven pulley: 12 in Speed of the motor pulley: 1800 rpmarrow_forward4. In the figure, shaft A made of AISI 1010 hot-rolled steel, is welded to a fixed support and is subjected to loading by equal and opposite Forces F via shaft B. Stress concentration factors K₁ (1.7) and Kts (1.6) are induced by the 3mm fillet. Notch sensitivities are q₁=0.9 and qts=1. The length of shaft A from the fixed support to the connection at shaft B is 1m. The load F cycles from 0.5 to 2kN and a static load P is 100N. For shaft A, find the factor of safety (for infinite life) using the modified Goodman fatigue failure criterion. 3 mm fillet Shaft A 20 mm 25 mm Shaft B 25 mmarrow_forward
- Please sovle this for me and please don't use aiarrow_forwardPlease sovle this for me and please don't use aiarrow_forward3. The cold-drawn AISI 1040 steel bar shown in the figure is subjected to a completely reversed axial load fluctuating between 28 kN in compression to 28 kN in tension. Estimate the fatigue factor of safety based on achieving infinite life (using Goodman line) and the yielding factor of safety. If infinite life is not predicted, estimate the number of cycles to failure. 25 mm + 6-mm D. 10 mmarrow_forward
- CORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 1. The truss shown is supported by hinge at A and cable at E.Given: H = 4m, S = 1.5 m, α = 75⁰, θ = 33⁰.Allowable tensile stress in cable = 64 MPa.Allowable compressive stress in all members = 120 MPaAllowable tensile stress in all members = 180 MPa1.Calculate the maximum permissible P, in kN, if the diameter of the cable is 20 mm.2.If P = 40 kN, calculate the required area (mm2) of member BC.3. If members have solid square section, with dimension 15 mm, calculate the maximum permissible P (kN) based on the allowable strength of member HI.ANSWERS: (1) 45.6 kN; (2) 83.71 mm2; (3) 171.76 kNarrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 2: A wire 4 meters long is stretched horizontally between points 4 meters apart. The wire is 25 mm2 in cross-section with a modulus of elasticity of 200 GPa. A load W placed at the center of the wire produces a sag Δ.1.Calculate the tension (N) in the wire if sag Δ = 30 mm.2.Calculate the magnitude of W, in N, if sag Δ = 54.3 mm.3. If W is 60 N, what is the sag (in mm)?ANSWERS: (1) 562 N, (2) 100 N, (3) 45.8 Narrow_forwardCORRECT AND DETAILED SOLUTION WITH FBD ONLY. I WILL UPVOTE 4 : A cable and pulley system at D is used to bring a 230-kg pole (ACB) to a vertical position as shown. The cable has tensile force T and is attached at C. The length of the pole is 6.0 m, the outer diameter is d = 140 mm, and the wall thickness t = 12 mm. The pole pivots about a pin at A. The allowable shear stress in the pin is 60 MPa and the allowable bearing stress is 90 MPa. The diameter of the cable is 8 mm.1.Find the minimum diameter (mm) of the pin at A to support the weight of the pole in the position shown.2.Calculate the elongation (mm) of the cable CD.3.Calculate the vertical displacement of point C, in mm.ANSWERS: (1) 6 mm, (2) 1.186 mm, (3) 1.337 mm--arrow_forward
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