DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 13, Problem 61RQ
What is the purpose of a draft or taper on pattern surfaces?
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Required information
A one-shell-pass and eight-tube-passes heat exchanger is used to heat glycerin (cp=0.60 Btu/lbm.°F) from 80°F to 140°F
by hot water (Cp = 1.0 Btu/lbm-°F) that enters the thin-walled 0.5-in-diameter tubes at 175°F and leaves at 120°F. The total
length of the tubes in the heat exchanger is 400 ft. The convection heat transfer coefficient is 4 Btu/h-ft²°F on the glycerin
(shell) side and 70 Btu/h-ft²°F on the water (tube) side.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Determine the rate of heat transfer in the heat exchanger before any fouling occurs.
Correction factor F
1.0
10
0.9
0.8
R=4.0 3.0 2.0.15 1.0 0.8.0.6 0.4 0.2
0.7
0.6
R=
T1-T2
12-11
0.5
12-11
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
(a) One-shell pass and 2, 4, 6, etc. (any multiple of 2), tube passes
P=
T₁-11
The rate of heat transfer in the heat exchanger is
Btu/h.
!
Required information
Air at 25°C (cp=1006 J/kg.K) is to be heated to 58°C by hot oil at 80°C (cp = 2150 J/kg.K) in a cross-flow heat exchanger
with air mixed and oil unmixed. The product of heat transfer surface area and the overall heat transfer coefficient is 750
W/K and the mass flow rate of air is twice that of oil.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Air
Oil
80°C
Determine the effectiveness of the heat exchanger.
In an industrial facility, a counter-flow double-pipe heat exchanger uses superheated steam at a temperature of 155°C to
heat feed water at 30°C. The superheated steam experiences a temperature drop of 70°C as it exits the heat exchanger.
The water to be heated flows through the heat exchanger tube of negligible thickness at a constant rate of 3.47 kg/s. The
convective heat transfer coefficient on the superheated steam and water side is 850 W/m²K and 1250 W/m²K,
respectively. To account for the fouling due to chemical impurities that might be present in the feed water, assume
a fouling factor of 0.00015 m²-K/W for the water side.
The specific heat of water is determined at an average temperature of (30 +70)°C/2 = 50°C and is taken to be
J/kg.K.
Cp=
4181
Water
Steam
What would be the required heat exchanger area in case of parallel-flow arrangement?
The required heat exchanger area in case of parallel-flow arrangement is
1m².
Chapter 13 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 13 - What are the six activities that are conducted on...Ch. 13 - What is materials processing?Ch. 13 - What are the five basic families of...Ch. 13 - Describe the capabilities of the casting process...Ch. 13 - What are some of the various mold materials and...Ch. 13 - How might the desired production quantity...Ch. 13 - Why is it important to provide a means of venting...Ch. 13 - What types of problem or defect can occur if the...Ch. 13 - Why might product removal be less of a problem...Ch. 13 - What is a casting pattern? Flask? Core? Mold...
Ch. 13 - In a horizontally parted two-part mold, what is...Ch. 13 - What are some of the components that combine to...Ch. 13 - What is a parting line or parting surface?Ch. 13 - What is draft, and why is it used?Ch. 13 - Why is it important to control the solidification...Ch. 13 - What are the two stages of solidification, and...Ch. 13 - Why is it that most solidification does not begin...Ch. 13 - Why might it be desirable to promote nucleation in...Ch. 13 - Nucleation generally begins at preferred sites...Ch. 13 - Why might directional solidification be desirable...Ch. 13 - Describe some of the key features observed in the...Ch. 13 - What is superheat?Ch. 13 - Prob. 23RQCh. 13 - What is a liquidus temperature? A solidus...Ch. 13 - What is the freezing range for a metal or alloy?Ch. 13 - Discuss the roles of casting volume and surface...Ch. 13 - What characteristics of a specific casting process...Ch. 13 - What is the correlation between cooling rate and...Ch. 13 - What is the chill zone of a casting, and why does...Ch. 13 - Which of the three regions of a cast structure is...Ch. 13 - What is dross or slag, and how can it be prevented...Ch. 13 - What are some of the possible approaches that can...Ch. 13 - What is a misrun or cold shut, and what causes...Ch. 13 - What is fluidity, and how can it be measured?Ch. 13 - What is the most important factor controlling the...Ch. 13 - What defect can form in sand castings if the...Ch. 13 - Why is it important to design the geometry of the...Ch. 13 - Why might it be preferable to attach gates to the...Ch. 13 - Prob. 39RQCh. 13 - What are some desirable features in the sprue...Ch. 13 - What is a choke, and how does its placement affect...Ch. 13 - What features can be incorporated into the gating...Ch. 13 - What are some of the materials and designs of...Ch. 13 - What factors might influence the positioning of...Ch. 13 - What features of the metal being cast tend to...Ch. 13 - What are the three stages of contraction or...Ch. 13 - Why is it more difficult to prevent shrinkage...Ch. 13 - What steps can be taken to compensate for the...Ch. 13 - During what stage of shrinkage might hot tears...Ch. 13 - What is the role of a riser?Ch. 13 - Why is it desirable to design a casting to have...Ch. 13 - What is yield, and how does it relate to the...Ch. 13 - Based on Chvorinovs rule, what would be an ideal...Ch. 13 - Define the following riser-related terms: top...Ch. 13 - What assumptions were made when using Chvorinovs...Ch. 13 - Discuss aspects relating to the connection between...Ch. 13 - What is the purpose of a chill? Of an insulating...Ch. 13 - What are some materials that are commonly used to...Ch. 13 - What types of modifications or allowances are...Ch. 13 - Prob. 60RQCh. 13 - What is the purpose of a draft or taper on pattern...Ch. 13 - Why is it desirable to make the pattern allowances...Ch. 13 - What additional adjustment or correction must be...Ch. 13 - What are some of the features of the casting...Ch. 13 - Prob. 65RQCh. 13 - What are some design recommendations for inside...Ch. 13 - What are some appearance considerations in parting...Ch. 13 - Prob. 68RQCh. 13 - Prob. 69RQCh. 13 - Using Chvorinovs rule as presented in the text...Ch. 13 - Reposition the riser in Problem 1 so that it sits...Ch. 13 - A rectangular casting having the dimensions 3 in....Ch. 13 - A cylinder with a diameter of 2.5 in. and a height...Ch. 13 - Figure 13.Ashows the wall profile of a cast iron...Ch. 13 - Investigate various experimental techniques to...Ch. 13 - Porosity within a casting can be either...Ch. 13 - The chapter text describes various materials that...Ch. 13 - What is the most likely source of the gas bubbles?...Ch. 13 - What factors may have caused the penetration...Ch. 13 - Prob. 3CSCh. 13 - Prob. 4CSCh. 13 - Prob. 5CS
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