Q\Give probability and steps of failureanalysis for the crack in the V-Plate ofaluminum during the manufacturingprocess?

SOLUTION :Failure analysis for a crack in the V-Plate of aluminum during the manufacturing process…

Answered: Q\Give probability and steps of failure…

Materials Science And Engineering Properties

1st Edition

ISBN:9781111988609

Author:Charles Gilmore

Publisher:Charles Gilmore

Chapter11: Fracture And Fatigue

Section: Chapter Questions

Problem 11.4P

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The manufacturer of a product that is subjected to repetitive cycles has specified that the product should be removed from service when any crack reaches 15% of the critical crack length required to cause fracture. Consider a crack that is initially 0.02 mm long in a material with a fracture toughness of 55 MPaVm. The product is continuously cycled between compres- sive and tensile stresses of 300 MPa at a constant frequency. Assume external cracks for whichƒ= 1.12. The materials constants for these units are n- 3.4 and C- 2x 10-1. (a) What is the critical crack length required to cause fracture? (b) How many cycles will cause product failure? (c) If the product is removed from service as specified by the manufacturer, how much of the useful life of the product remains?
Question: A structural component in the form of a wide plate is to be fabricated from a steel alloy that has a plane strain fracture toughness of 98.9 MPa sqrt(m) (90 ksi sqrt(in.)) and a yield strength of 860 MPa (125,000 psi). The flaw size resolution limit of the flaw detection apparatus is 3.0 mm (0.12 in.). If the design stress is one-half of the yield strength and the value of Y is 1.0, determine whether or not a critical flaw for this plate is subject to detection.
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Q\Give probability and steps of failure analysis for the crack in the V-Plate of aluminum during the manufacturing process?