AURTTF101_Assessment 1 Written Knowledge Questions_V2-2-2

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AURTTF101 Inspect and service petrol fuel systems Assessment 1 – Questioning – Written Assessment Student Name Student ID Number Unit Start Date Unit End Date Assessment Due Date Date Submitted This cover sheet is to be completed by the student and assessor and used as a record to determine student competency in this assessment task The assessment process and tasks were fully explained. Yes / No I am aware of which evidence will be collected and how. Yes / No I am aware of my right to appeal an assessment decision. Yes / No I am aware that I can locate The RTO Complaints and Appeals Policy and Procedure on their website at (Insert Website Link) Yes / No I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if applicable). e.g. Student Handbook and Access and Equity Policy (Insert Website Link) Yes / No I have access to all required resources? Yes / No Cheating & Plagiarism Declaration Student Declaration: In accordance with The RTO Plagiarism Policy, I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged. NOTE: Student must sign this prior to submitting their assessments to the assessor Signature Date : ______ / ______ / 20______ Assessment Results Satisfactory or Not Yet Satisfactory (Please circle the assessment result for this task) Feedback to Student - Please provide general feedback on the Student’s performance Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 1 of 21
AURTTF101 Inspect and service petrol fuel systems Student Declaration: - I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task. Assessor Declaration: - I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment. Student Name: Assessor’s Name: Student Signature Date Assessor Signature Date Student Guide for Written Knowledge Assessment Overview of Assessment This is a written assessment task you will be assess on your knowledge of inspect and service petrol fuel system. The topics that will be covered in the assessment are: 1. Prepare to inspect and service petrol fuel system 2. Inspect petrol fuel system 3. Service petrol fuel system 4. Complete work processes This assessment will ensure that the elements, performance criteria, performance evidence and knowledge evidence required, and conditions are adhered to demonstrate competency in this unit assessment task. Read the assessment carefully before commencing. Your Assessor will use the assessment criteria in this document and will provide feedback / comment. You MUST answer all the questions in the assessment tasks in your own words and own handwriting. This is an “Open Book” assessment, and students can use the resources listed in the “Resources Required” section below. Task/s to be assessed To complete this written assessment, you will need to answer the 55 questions comprising of Multiple Choice, True and False, Fill-in the Gap and Short Answer questions. Time allowed On average, the Assessment should take 2 – 4 hours to complete. Location This theory assessment will be completed in a classroom under the supervision of a trainer/assessor. Decision making rules To receive a ‘satisfactory’ outcome for this assessment students MUST successfully answer all questions. If a student achieves less than 100%, they can reattempt the assessment after further study has taken place. Students who cannot achieve a minimum of 100% you will not have satisfactorily completed this Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 2 of 21
AURTTF101 Inspect and service petrol fuel systems assessment Your assessor will be looking for the following in this assessment task: - Work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing petrol fuel systems, including procedures for working with:   o Stored fuel pressure   o Flammable liquids   Environmental requirements, including procedures for:   o Trapping, storing and disposing of flammable liquids released from fuel systems   o Disposing of filters   Identification, function and basic operation of petrol fuel system components, including:   o Types and applications of fuels, including petroleum and biofuels   o Fuel tank, cap and lines   o Fuel filters   o Fuel pumps, including:   Mechanical   Electrical   o Carburettors   o Electronic control unit and sensors   o Fuel injection system components   o Accelerator pedal or control lever   o Air filter and air intake housing and ducting   Inspection procedures for petrol fuel systems, including:   o Inspecting components for damage and leaks   o Inspecting air filter and air intake housing and ducting for blockage or damage   Service and adjustment procedures for petrol fuel systems, including:   o Replacing fuel filter   o Cleaning or replacing air filter and checking air intake housing and ducting for damage   o Checking and adjusting base idle speed as required   o Fuel pressure testing as required   Post-service testing procedures for petrol fuel systems. Assessment conditions Assessors MUST satisfy NVR/AQTF assessor requirements.   Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.   Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 3 of 21
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AURTTF101 Inspect and service petrol fuel systems Assessment MUST include direct observation of tasks.   Where assessment of competency includes third-party evidence, individuals MUST provide evidence that links them to the petrol fuel systems that they have worked on, e.g. repair orders.   Assessors MUST verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.   The following resources MUST be made available:   Automotive repair workplace or simulated workplace Workplace instructions   Manufacturer petrol fuel system specifications   Two [2] different vehicles or machinery with petrol fuel systems requiring servicing   Tools, equipment and materials appropriate for inspecting and servicing petrol fuel systems.   Resources required Learning Resources available to students include: Automotive Technology (A System Approach) 6 th Edition – Chapters 5, 7, 29, 30 & 31 Websites – https://www.environment.gov.au/topics/environment-protection/fuel-quality/ compliance-act/fuel-suppliers http://www.epa.vic.gov.au/~/media/Publications/IWRG423.pdf http://www.mynrma.com.au/motoring-services/petrol-watch/fuel-types.htm http://www.rycofilters.com.au/products/fuel http://www.free-ed.net/sweethaven/MechTech/Automotive01/ AutomotiveSystems.asp?iNum=31 Trainer Handouts Results/Re- assessment The Assessor will grade the assessment and record the result on the front page of this document (S) – Satisfactory if all observable behaviours are correct and (NS) not satisfactory if any areas are left incorrect Feedback will be provided on either result Where a student receives a ‘NS – Not Satisfactory’ result, the assessor will discuss the area of the non-compliant observable behaviour and an opportunity given for re-assessment. This may be through direct observation or a different method of assessment e.g. verbal/oral questioning, problem solving exercise. If the outcome is again not satisfactory the student result will be deemed Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 4 of 21
AURTTF101 Inspect and service petrol fuel systems (NYC) not yet competent. Additional feedback will be given, and a time agreed upon for further assessment after additional training and skills practice has taken place, this information will be recorded, dated and signed in the re-assessment area on the last page of this document Where all the assessment tasks have been graded (S) Satisfactory, the student will be deemed C – Competent for the practical component and the result recorded and signed in the area indicated on the last page of this document Reasonable Adjustment If the participant is unable to undertake the written assessment as designed, an interview (verbal questioning) may be used as an alternate approach. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 5 of 21
AURTTF101 Inspect and service petrol fuel systems Assessment 1 – Questioning Written Assessment 1. Identify four (4) important items of personal safety when inspecting and servicing petrol fuel systems? 1 PPE 2 Dress Appropriately 3 Work professionally 4 Correctly handle tools and equipment 2. What precautions should be taken before disconnecting or removing a component of an EFI system? Always relieve the fuel pressure Multiple Choice question. Select the correct answer. 3. Petrol is? A. Highly volatile. B. Highly flammable. C. Dangerous, especially in vapour form. D. All answers are correct. Multiple Choice question. Select the correct answer. 4. What class of fire extinguisher should be used on petrol fires? A. Class A. B. Class B. C. Class C. D. Class D. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 6 of 21
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AURTTF101 Inspect and service petrol fuel systems 5. How should flammable liquids released from the petrol fuel system be stored and disposed? They should be stored in a cool, dry place. Labelled and removed by a licensed contractor. Multiple Choice question. Select the correct answer. 6. When changing the petrol fuel filter, what should you use to catch the flammable liquids released from the petrol fuel system? A. Drain pan. B. Mop bucket. C. Storm water drain. D. Funnel. 7. When handling, trapping, storing and disposing of flammable liquids released from the petrol fuel system, which document should you use to find this information? Safety Data sheets 8. Name the five [5] current types of petrol? 1 E10 2 98 3 95 4 91 5 94 9. What are the two (2) main chemicals in petrol? 1 Hydrogen 2 Carbon 10. What is meant by ‘RON? Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 7 of 21
AURTTF101 Inspect and service petrol fuel systems RON stands for Research Octane Number. It is a measure of the resistance of a fuel to knocking or pinging during combustion in internal combustion engines. RON is one of the octane rating systems used to quantify the anti-knock properties of gasoline or petrol. 11. What are fuel tanks made of? Pressed corrosion resistance steel, aluminium, or moulded polyethylene plastic 12. Name the thirteen [13] components of the fuel tank assembly below? 1 Fuel Pump 2 Bracket 3 Filler neck 4 Cap 5 Bracket 6 Earth strap 7 Vent 8 Fuel Tank 9 Tank Straps 10 Vapours Line 11 Return Line 12 Supply line 13 Bracket Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 8 of 21
AURTTF101 Inspect and service petrol fuel systems 13. Why is a fuel tank cap fitted with a valve? A fuel tank cap is fitted with a valve for several important reasons: Preventing Fuel Spillage: The valve in the fuel tank cap helps prevent fuel from spilling out of the tank, especially during vehicle movement or when the tank is full. It ensures that fuel remains securely contained within the tank, reducing the risk of environmental pollution and fire hazards. Maintaining Fuel System Pressure: The valve in the fuel tank cap allows the fuel tank to maintain a consistent pressure level. This is important for proper fuel system operation, including fuel delivery to the engine. It prevents the formation of a vacuum inside the tank, which can impede fuel flow and lead to engine performance issues. 14. What lines or pipes connect the engine to the fuel tank? Supply and return pipes Multiple Choice question. Select the correct answer. 15. The fuel filter on a modern vehicle is typically mounted. A. Under the vehicle . B. On the end of the fuel rail. C. On the intake manifold. D. On the side of the engine block. 16. The role of the fuel filter is? To collect any dirt or contaminants before they get into the fuel system. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 9 of 21
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AURTTF101 Inspect and service petrol fuel systems 17. What is the purpose of the strainer filter in the tank? Prevent the large contaminants particles from entering the fuel system that could damage it. 18. Describe briefly how a mechanical fuel pump function. The lever makes contact with the eccentric on the camshaft which pulls the diaphragm down creating suction which allows the fuel to enter the chamber via one way valve. As the lever returns to its normal position the spring forces The diaphragm up and the fuel exits the chamber via the second one way valve. 19. What is the function of the diaphragm spring? To create upward pressure on the diaphragm to push the fuel put of the pump. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 10 of 21
AURTTF101 Inspect and service petrol fuel systems 20. Name the nine [9] parts of a mechanical fuel pump below. 1 Inlet valve 2 Diaphragm 3 Pull Rod 4 Diaphragm Link 5 Rocker Arm 6 Engine Cam Shaft 7 Outlet Valve 8 Return spring 9 Spring 21. Name the seven [7] parts of an inline electrical fuel pump below. 1 Inlet 2 Relief Valve 3 Roller Cell 4 Outlet 5 Non return 6 Armature 7 Magnet 22. Briefly describe the operating principle of the electrical rotary type fuel pump. The electric motor drives the roller cell pump. It enters from the rear and exists from the front under pressure. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 11 of 21
AURTTF101 Inspect and service petrol fuel systems 23. What are the two (2) types of electrical fuel pump on EFI vehicles? 1 Internal 2 External Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 12 of 21
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AURTTF101 Inspect and service petrol fuel systems 24. What is the purpose of the carburettor? Carburetor atomizes fuel and provides the correct mixture of fuel and air. 25. What is the purpose of a fuel jet in a carburettor? It meters the amount of fuel required for engine operation. 26. What is the meaning of Stoichiometric Ratio? Chemically correct mix of fuel and air to provide complete combustion. 27. Name the twenty-six [26] parts of a carburettor below. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 13 of 21
AURTTF101 Inspect and service petrol fuel systems 1 Air horn 2 Choke valve 3 Idle air bleed 4 Internal vent 5 Vacuum piston 6 Duration spring 7 Acceleration Pump rod 8 Vent to charcoal canister 9 Needle valve 10 Accelerator pump inlet 11 Plunger 12 Float 13 Poer valve 14 Idle tube 15 Main jet 16 Idle needle valve 17 Idle discharge 18 Progression valve 19 Throttle valve 20 Air holes 21 Accelerator pump outlet valve 22 Main venturi 23 Small venturi 24 Main discharge nozzle 25 Accelerator pump discharge nozzle 26 High speed air bleed 28. Name the ten [10] sensors and other engine components below. 1 Ignition coil 2 Camshaft timing oil control valve 3 Injector 4 Throttle control motor and position sensory 5 Camshaft position sensot 6 Colant temperature sensor 7 Knock sensor 8 Heated oxygen sensor Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 14 of 21
AURTTF101 Inspect and service petrol fuel systems 9 Air?fuel ratio sensor 10 Crankshaft position sensor 29. What is the ECU and what is the purpose of the ECU in an EFI system? Its the computer that receives input from sensors, processes the information and uses the results to operate the injectors. 30. Name the six [6] components of the fuel injection system below. 1 Pressure regulator 2 Fuel rail 3 Fuel supply hose 4 Injector 5 Connector 6 Return hose 31. Where are the fuel injectors located on the following fuel injection systems? EFI: Intake manifold Direct injection: Cylinder Head Centre Point: Throttle body Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 15 of 21
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AURTTF101 Inspect and service petrol fuel systems Multiple Choice question. Select the correct answer. 32. The fuel pressure regulator on a return-less fuel system is located. A. Inside the fuel tank. B. On the end of the fuel rail. C. On the fuel filter inlet. D. Nowhere – a return-less system has no pressure regulator. 33. What controls the operation of the injector? The ECU 34. How is the pressure controlled in the fuel injection system? Pressure regulator 35. What is the function of the throttle body? It controls the amount of air entering the engine. 36. Name the seven [7] components of the throttle body assembly below. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 16 of 21
AURTTF101 Inspect and service petrol fuel systems 1 Plenum Chamber 2 Throttle body 3 Vacuum hose 4 Sensor Connector 5 Air intake 6 Idle valve 37. Name the eleven [11] parts of the air cleaner and air intake system below. 1 Air duct 2 Air cleaner 3 Air intake hose 4 Grommet 5 Cover 6 Air cleaner body 7 Air cleaner element 8 Airflow sensor 9 Airflow sensor gasket 10 Noise reduction filter 11 Air cleaner cover 38. Why is air cleaned before it enters the engine? To remove dirt and dust which is abrasive to engine internals. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 17 of 21
AURTTF101 Inspect and service petrol fuel systems 39. Describe the action of the dry element air cleaner. The dry paper inside the element filters dust and dirt but does not restrict air 40. What checks can be made of the carburettor and throttle body linkage? Make sure they are free and adjusted correctly. 41. What would be the effect of an air leak at a connection after the air cleaner? It would allow unfiltered air into the engine. 42. What would be the likely effect of an air leak after the throttle body of an EFI intake system? Unmeasured air will enter the system and upset the fuel/air mixture. Multiple Choice question. Select the correct answer. 43. A blocked fuel filter will cause. A. High speed surge. B. Loss of power at high speed. C. Hesitation on acceleration. D. All answers are correct. 44. What could cause a fuel leak in a carburettor? Loose screws, float level too high, cracks in the bowl Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 18 of 21
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AURTTF101 Inspect and service petrol fuel systems 45. Faulty fuel lines and hoses are a common source of fuel leaks. Why? Because the rubber goes hard over time and cracks or oils leaks can destroy the rubber. Multiple Choice question. Select the correct answer. 46. Which of the following is a typical fuel filter replacement interval? A. 50,000km . B. 160,000km. C. 80,000km. D. 25,000km. 47. The arrow printed on a fuel filter must face in what direction? Direct of fuel flow. 48. How is an air cleaner element cleaned? By lightly blowing it with compressed air Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 19 of 21
AURTTF101 Inspect and service petrol fuel systems 49. What checks can be made to the air intake housing and ducts? Check they are not cracked or misaligned. 50. Where is the adjustment for the idle speed located on a carburettor? On the throttle shaft. 51. A fuel pressure gauge is used to check what? Fuel pressure Multiple Choice question. Select the correct answer. 52. Which of the following statement regarding the usage of a fuel pressure gauge is true? A. Typical fuel pressure for a fuel injection system is 100 to150 psi. B. A drop-in fuel pressure results in a rich air/fuel mixture. C. Both “Typical fuel pressure for a fuel injection system is 100 to150 psi” and “A drop in fuel pressure results in a rich air/fuel mixture”. D. Neither “Typical fuel pressure for a fuel injection system is 100 to150 psi” and “A drop in fuel pressure results in a rich air/fuel mixture”. Multiple Choice question. Select the correct answer. Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 20 of 21
AURTTF101 Inspect and service petrol fuel systems 53. Which source of information will give you the most detail about inspecting and servicing petrol fuel systems on the vehicle you are working on? A. Workshop manual. B. Owner’s manual. C. Google. D. Textbooks. 54. Why is it very important that the Job Card is completed correctly? Because it is a legal document 55. Consider the various post service checks that you would make on the petrol fuel system? Around the fuel filter and road test for any performance concerns Document Name: Student Written Knowledge Assessment – AURTTF101 Created Date: 6 June 2023 Document No: Insert RTO Name – AURTTF101 Version No: 2.0 Last Modified Date: © Trinity Institute (Australia) | RTO Code: 41310 | CRICOS Code: 3556F Page Sequence: Page 21 of 21
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