AURTTF101_Assessment 1 Written Knowledge Questions_V2-2-2
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AURTTF101 Inspect and service petrol fuel systems
Assessment 1 – Questioning – Written Assessment
Student Name
Student ID Number
Unit Start Date
Unit End Date
Assessment Due Date
Date Submitted
This cover sheet is to be completed by the student and assessor and used as a record to determine
student competency in this assessment task
The assessment process and tasks were fully explained.
Yes / No
I am aware of which evidence will be collected and how.
Yes / No
I am aware of my right to appeal an assessment decision.
Yes / No
I am aware that I can locate The RTO
Complaints and Appeals Policy and Procedure
on their website at (Insert Website Link)
Yes / No
I have discussed any additional educational support or reasonable adjustments I require in
order to undertake this assessment with the Student Support Services Officer and Trainer /
Assessor, (if applicable). e.g. Student Handbook
and Access and Equity Policy (Insert Website Link)
Yes / No
I have access to all required resources?
Yes / No
Cheating & Plagiarism Declaration
Student Declaration:
In accordance with The RTO
Plagiarism Policy, I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged.
NOTE: Student must sign this prior to submitting their assessments to the assessor
Signature
Date
: ______ / ______ /
20______
Assessment Results
Satisfactory
or
Not Yet
Satisfactory
(Please circle the assessment result for this task)
Feedback to Student - Please provide general feedback on the Student’s performance Document Name:
Student Written Knowledge Assessment – AURTTF101
Created Date:
6 June 2023
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AURTTF101 Inspect and service petrol fuel systems
Student Declaration: - I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task.
Assessor Declaration: - I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment.
Student Name:
Assessor’s Name:
Student Signature
Date
Assessor Signature
Date
Student Guide for Written Knowledge Assessment
Overview of Assessment This is a written assessment task you will be assess on your knowledge of inspect and service petrol fuel system.
The topics that will be covered in the assessment are:
1.
Prepare to inspect and service petrol fuel system
2.
Inspect petrol fuel system
3.
Service petrol fuel system
4.
Complete work processes
This assessment will ensure that the elements, performance criteria, performance evidence and knowledge evidence required, and conditions are adhered to demonstrate competency in this unit assessment task. ●
Read the assessment carefully before commencing.
●
Your Assessor will use the assessment criteria in this document and will provide feedback / comment. ●
You MUST
answer all the questions in the assessment tasks in your own words and own handwriting. ●
This is an “Open Book” assessment, and students can use the resources listed in the “Resources Required” section below.
Task/s to be assessed
To complete this written assessment, you will need to answer the 55
questions comprising of Multiple Choice, True and False, Fill-in the Gap and Short Answer questions.
Time allowed
On average, the Assessment should take 2 – 4 hours to complete.
Location
This theory assessment will be completed in a classroom under the supervision of a
trainer/assessor.
Decision making rules
To receive a ‘satisfactory’ outcome for this assessment students MUST
successfully answer all questions. If a student achieves less than 100%, they can reattempt the assessment after further study has taken place. Students who cannot
achieve a minimum of 100% you will not have satisfactorily completed this Document Name:
Student Written Knowledge Assessment – AURTTF101
Created Date:
6 June 2023
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AURTTF101 Inspect and service petrol fuel systems
assessment
Your assessor will be looking for the following in this assessment task: - ●
Work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing petrol fuel systems, including procedures for working with:
o
Stored fuel pressure
o
Flammable liquids
●
Environmental requirements, including procedures for:
o
Trapping, storing and disposing of flammable liquids released from fuel systems
o
Disposing of filters
●
Identification, function and basic operation of petrol fuel system components, including:
o
Types and applications of fuels, including petroleum and biofuels
o
Fuel tank, cap and lines
o
Fuel filters
o
Fuel pumps, including:
−
Mechanical
−
Electrical
o
Carburettors
o
Electronic control unit and sensors
o
Fuel injection system components
o
Accelerator pedal or control lever
o
Air filter and air intake housing and ducting
●
Inspection procedures for petrol fuel systems, including:
o
Inspecting components for damage and leaks
o
Inspecting air filter and air intake housing and ducting for blockage or damage
●
Service and adjustment procedures for petrol fuel systems, including:
o
Replacing fuel filter
o
Cleaning or replacing air filter and checking air intake housing and ducting for damage
o
Checking and adjusting base idle speed as required
o
Fuel pressure testing as required
●
Post-service testing procedures for petrol fuel systems.
Assessment conditions
Assessors MUST
satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
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AURTTF101 Inspect and service petrol fuel systems
Assessment MUST
include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals MUST
provide evidence that links them to the petrol fuel systems that they have worked on, e.g. repair orders.
Assessors MUST
verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources MUST
be made available:
●
Automotive repair workplace or simulated workplace
●
Workplace instructions
●
Manufacturer petrol fuel system specifications
●
Two [2] different vehicles or machinery with petrol fuel systems requiring servicing
●
Tools, equipment and materials appropriate for inspecting and servicing petrol fuel systems.
Resources required
Learning Resources available to students include:
●
Automotive Technology (A System Approach) 6
th
Edition – Chapters 5, 7, 29, 30 & 31
●
Websites –
https://www.environment.gov.au/topics/environment-protection/fuel-quality/
compliance-act/fuel-suppliers
http://www.epa.vic.gov.au/~/media/Publications/IWRG423.pdf
http://www.mynrma.com.au/motoring-services/petrol-watch/fuel-types.htm
http://www.rycofilters.com.au/products/fuel
http://www.free-ed.net/sweethaven/MechTech/Automotive01/
AutomotiveSystems.asp?iNum=31
●
Trainer Handouts
Results/Re-
assessment
●
The Assessor will grade the assessment and record the result on the front page of this document (S) – Satisfactory if all observable behaviours are correct and (NS) not satisfactory if any areas are left incorrect
●
Feedback will be provided on either result
●
Where a student receives a ‘NS – Not Satisfactory’ result, the assessor will discuss the area of the non-compliant observable behaviour and an opportunity given for re-assessment. This may be through direct observation
or a different method of assessment e.g. verbal/oral questioning, problem solving exercise. ●
If the outcome is again not satisfactory the student result will be deemed Document Name:
Student Written Knowledge Assessment – AURTTF101
Created Date:
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AURTTF101 Inspect and service petrol fuel systems
(NYC) not yet competent. Additional feedback will be given, and a time agreed upon for further assessment after additional training and skills practice has taken place, this information will be recorded, dated and signed
in the re-assessment area on the last page of this document
●
Where all the assessment tasks have been graded (S) Satisfactory, the student will be deemed C – Competent for the practical component and the result recorded and signed in the area indicated on the last page of this document
Reasonable Adjustment
If the participant is unable to undertake the written assessment as designed, an interview (verbal questioning) may be used as an alternate approach.
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AURTTF101 Inspect and service petrol fuel systems
Assessment 1 – Questioning
Written Assessment
1.
Identify four (4) important items of personal safety when inspecting and servicing petrol fuel systems?
1
PPE
2
Dress Appropriately
3
Work professionally
4
Correctly handle tools and equipment
2.
What precautions should be taken before disconnecting or removing a component of an EFI system?
Always relieve the fuel pressure
Multiple Choice question. Select the correct answer.
3.
Petrol is?
A.
Highly volatile.
B.
Highly flammable.
C.
Dangerous, especially in vapour form.
D.
All answers are correct.
Multiple Choice question. Select the correct answer.
4.
What class of fire extinguisher should be used on petrol fires?
A.
Class A.
B.
Class B.
C.
Class C.
D.
Class D.
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5.
How should flammable liquids released from the petrol fuel system be stored and disposed?
They should be stored in a cool, dry place. Labelled and removed by a licensed contractor.
Multiple Choice question. Select the correct answer.
6.
When changing the petrol fuel filter, what should you use to catch the flammable liquids released from the petrol fuel system?
A.
Drain pan.
B.
Mop bucket.
C.
Storm water drain.
D.
Funnel.
7.
When handling, trapping, storing and disposing of flammable liquids released from the petrol fuel system, which document should you use to find this information?
Safety Data sheets
8.
Name the five [5] current types of petrol?
1
E10
2
98
3
95
4
91
5
94
9.
What are the two (2) main chemicals in petrol?
1
Hydrogen
2
Carbon
10.
What is meant by ‘RON?
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AURTTF101 Inspect and service petrol fuel systems
RON stands for Research Octane Number. It is a measure of the resistance of a fuel to knocking or pinging during combustion in internal combustion engines. RON is one of the octane rating systems used
to quantify the anti-knock properties of gasoline or petrol.
11.
What are fuel tanks made of?
Pressed corrosion resistance steel, aluminium, or moulded polyethylene plastic
12.
Name the thirteen [13] components of the fuel tank assembly below?
1
Fuel Pump
2
Bracket
3
Filler neck
4
Cap
5
Bracket
6
Earth strap
7
Vent
8
Fuel Tank
9
Tank Straps
10
Vapours Line
11
Return Line
12
Supply line
13
Bracket
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13.
Why is a fuel tank cap fitted with a valve?
A fuel tank cap is fitted with a valve for several important reasons:
Preventing Fuel Spillage: The valve in the fuel tank cap helps prevent fuel from spilling out of the tank, especially during vehicle movement or when the tank is full. It ensures that fuel remains securely contained within the tank, reducing the risk of environmental pollution and fire hazards.
Maintaining Fuel System Pressure: The valve in the fuel tank cap allows the fuel tank to maintain a consistent pressure level. This is important for proper fuel system operation, including fuel delivery to the engine. It prevents the formation of a vacuum inside the tank, which can impede fuel flow and
lead to engine performance issues.
14.
What lines or pipes connect the engine to the fuel tank?
Supply and return pipes
Multiple Choice question. Select the correct answer.
15.
The fuel filter on a modern vehicle is typically mounted.
A.
Under the vehicle
.
B.
On the end of the fuel rail.
C.
On the intake manifold.
D.
On the side of the engine block.
16.
The role of the fuel filter is?
To collect any dirt or contaminants before they get into the fuel system.
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AURTTF101 Inspect and service petrol fuel systems
17.
What is the purpose of the strainer filter in the tank?
Prevent the large contaminants particles from entering the fuel system that could damage it.
18.
Describe briefly how a mechanical fuel pump function. The lever makes contact with the eccentric on the camshaft which pulls the diaphragm down creating suction which allows the fuel to enter the chamber via one way valve. As the lever returns to its normal position the spring forces The diaphragm up and the fuel exits the chamber via the second one way valve.
19.
What is the function of the diaphragm spring? To create upward pressure on the diaphragm to push the fuel put of the pump.
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20.
Name the nine [9] parts of a mechanical fuel pump below.
1
Inlet valve
2
Diaphragm
3
Pull Rod
4
Diaphragm Link
5
Rocker Arm
6
Engine Cam Shaft
7
Outlet Valve
8
Return spring
9
Spring
21.
Name the seven [7] parts of an inline electrical fuel pump below.
1
Inlet
2
Relief Valve
3
Roller Cell
4
Outlet
5 Non return
6 Armature
7 Magnet
22.
Briefly describe the operating principle of the electrical rotary type fuel pump. The electric motor drives the roller cell pump. It enters from the rear and exists from the front under pressure.
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23.
What are the two (2) types of electrical fuel pump on EFI vehicles?
1
Internal
2 External
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24.
What is the purpose of the carburettor?
Carburetor atomizes fuel and provides the correct mixture of fuel and air.
25.
What is the purpose of a fuel jet in a carburettor?
It meters the amount of fuel required for engine operation.
26.
What is the meaning of Stoichiometric Ratio? Chemically correct mix of fuel and air to provide complete combustion.
27.
Name the twenty-six [26] parts of a carburettor below.
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1
Air horn
2
Choke valve
3
Idle air bleed
4
Internal vent
5
Vacuum piston
6
Duration spring
7
Acceleration Pump rod
8
Vent to charcoal canister
9
Needle valve
10
Accelerator pump inlet
11
Plunger
12
Float
13
Poer valve
14
Idle tube
15
Main jet
16
Idle needle valve
17
Idle discharge
18
Progression valve
19
Throttle valve
20
Air holes
21
Accelerator pump outlet valve
22
Main venturi
23
Small venturi
24
Main discharge nozzle
25
Accelerator pump discharge nozzle
26
High speed air bleed
28.
Name the ten [10] sensors and other engine components below.
1
Ignition coil
2
Camshaft timing oil control valve
3
Injector
4
Throttle control motor and position sensory
5
Camshaft position sensot
6
Colant temperature sensor
7
Knock sensor
8
Heated oxygen sensor
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9
Air?fuel ratio sensor
10
Crankshaft position sensor
29.
What is the ECU and what is the purpose of the ECU in an EFI system?
Its the computer that receives input from sensors, processes the information and uses the results to operate the injectors.
30.
Name the six [6] components of the fuel injection system below.
1
Pressure regulator
2
Fuel rail
3
Fuel supply hose
4
Injector
5
Connector
6
Return hose
31.
Where are the fuel injectors located on the following fuel injection systems?
EFI: Intake manifold
Direct injection: Cylinder Head
Centre Point: Throttle body
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Multiple Choice question. Select the correct answer.
32.
The fuel pressure regulator on a return-less fuel system is located.
A.
Inside the fuel tank.
B.
On the end of the fuel rail.
C.
On the fuel filter inlet.
D.
Nowhere – a return-less system has no pressure regulator.
33.
What controls the operation of the injector?
The ECU
34.
How is the pressure controlled in the fuel injection system?
Pressure regulator
35.
What is the function of the throttle body?
It controls the amount of air entering the engine.
36.
Name the seven [7] components of the throttle body assembly below.
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1
Plenum Chamber
2
Throttle body
3
Vacuum hose
4
Sensor Connector
5
Air intake
6
Idle valve
37.
Name the eleven [11] parts of the air cleaner and air intake system below.
1
Air duct
2
Air cleaner
3
Air intake hose
4
Grommet
5
Cover
6
Air cleaner body
7
Air cleaner element
8
Airflow sensor
9
Airflow sensor gasket
10
Noise reduction filter
11
Air cleaner cover
38.
Why is air cleaned before it enters the engine?
To remove dirt and dust which is abrasive to engine internals.
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39.
Describe the action of the dry element air cleaner.
The dry paper inside the element filters dust and dirt but does not restrict air
40.
What checks can be made of the carburettor and throttle body linkage?
Make sure they are free and adjusted correctly.
41.
What would be the effect of an air leak at a connection after the air cleaner?
It would allow unfiltered air into the engine.
42.
What would be the likely effect of an air leak after the throttle body of an EFI intake system?
Unmeasured air will enter the system and upset the fuel/air mixture.
Multiple Choice question. Select the correct answer.
43.
A blocked fuel filter will cause.
A.
High speed surge.
B.
Loss of power at high speed.
C.
Hesitation on acceleration.
D.
All answers are correct.
44.
What could cause a fuel leak in a carburettor? Loose screws, float level too high, cracks in the bowl
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45.
Faulty fuel lines and hoses are a common source of fuel leaks. Why?
Because the rubber goes hard over time and cracks or oils leaks can destroy the rubber.
Multiple Choice question. Select the correct answer.
46.
Which of the following is a typical fuel filter replacement interval?
A.
50,000km
.
B.
160,000km.
C.
80,000km.
D.
25,000km.
47.
The arrow printed on a fuel filter must face in what direction?
Direct of fuel flow.
48.
How is an air cleaner element cleaned?
By lightly blowing it with compressed air
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49.
What checks can be made to the air intake housing and ducts?
Check they are not cracked or misaligned.
50.
Where is the adjustment for the idle speed located on a carburettor?
On the throttle shaft.
51.
A fuel pressure gauge is used to check what?
Fuel pressure
Multiple Choice question. Select the correct answer.
52.
Which of the following statement regarding the usage of a fuel pressure gauge is true?
A.
Typical fuel pressure for a fuel injection system is 100 to150 psi.
B.
A drop-in fuel pressure results in a rich air/fuel mixture.
C.
Both “Typical fuel pressure for a fuel injection system is 100 to150 psi” and “A drop in fuel pressure results in a rich air/fuel mixture”.
D.
Neither “Typical fuel pressure for a fuel injection system is 100 to150 psi” and “A drop in fuel pressure results in a rich air/fuel mixture”.
Multiple Choice question. Select the correct answer.
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53.
Which source of information will give you the most detail about inspecting and servicing petrol fuel systems on the vehicle you are working on?
A.
Workshop manual.
B.
Owner’s manual.
C.
Google.
D.
Textbooks.
54.
Why is it very important that the Job Card is completed correctly?
Because it is a legal document
55.
Consider the various post service checks that you would make on the petrol fuel system?
Around the fuel filter and road test for any performance concerns
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Identify the problem
Do research
Develop possible solutions
Choose one solution
Design and construct a prototype.
Test the prototype
Communicate results
Evaluate and redesign.
8. How would an engineer use the design process to build a car that uses less gas?
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Please assist with answering the following question?
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Subject: Air Pollution Formation and Control
Do not just copy and paster other online answers
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Based on the table and the correct answers provided in Parts A-D, Are any of the claimed efficiencies impossible?
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Which tool helps to categorise risks into
three colour-coded zones representing
major, moderate, and minor risks
Risk Priority Number
Risk assessment matrix
Failure Mode and Effects Analysis
O Severity Matrix
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Question 2
You are a biomedical engineer working for a small orthopaedic firm that fabricates rectangular shaped fracture
fixation plates from titanium alloy (model = "Ti Fix-It") materials. A recent clinical report documents some problems with the plates
implanted into fractured limbs. Specifically, some plates have become permanently bent while patients are in rehab and doing partial
weight bearing activities.
Your boss asks you to review the technical report that was generated by the previous test engineer (whose job you now have!) and used to
verify the design. The brief report states the following... "Ti Fix-It plates were manufactured from Ti-6Al-4V (grade 5) and machined into
solid 150 mm long beams with a 4 mm thick and 15 mm wide cross section. Each Ti Fix-It plate was loaded in equilibrium in a 4-point bending
test (set-up configuration is provided in drawing below), with an applied load of 1000N. The maximum stress in this set-up was less than the
yield stress for the…
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00
T
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QUESTION 2
A company needs to choose one supplier for a particular type of silicon wafer used'in the production of
semiconductors. The company has three options. Supplier A sells the silicon wafers for $2.50 per wafer,
independently of the number of wafers ordered. Supplier B sells the wafers for $2.40 each but does not
consider an order for less than 2,000 wafers. Supplier C sells the wafers for $2.30 each but does not accept
an order for less than 3,000 wafers. Assume an order setup cost of $100 and an annual requirement of 20,000
wafers. Assume a 20% annual interest rate for holding cost calculations.
a. Which supplier should be chosen to minimize the total annual cost for the wafers, and what is the
optimal order quantity?
b. If the replenishment lead time for wafers…
arrow_forward
A Team of Engineers asked for an internal combustion engine to use it in a designed car. Your role is to describe the operation sequence of different types of available engines, explain their mechanical efficiency, and deliver a detailed technical report to show your approach in solving and discussing the following tasks and issues.
You must follow the following steps to help the team:
STEP 1
Describe the operational sequence of four-stroke spark ignition and four-stroke compression ignition engines with the aid of sketches by constructing simple sketch representing the operation and plotting the P-V diagrams for each process during the cycle to show the following:
The input and output heat and net output work
The expansion and compression strokes
The air-fuel mixture intake and exhaust gasses
The spark plug when it is in the active mode
The complete cycle of ideal Otto and Diesel cycles that shows the input and output heat and net output work.
STEP 2
Explain the mechanical…
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Question 4
It is required to design a squared, four stroke, twelve cylinder, and spark ignition engine to
propel an airplane. The following data can be used to decide some of the engine parameters.
The airplane
Mach No
0.5
ambient conditions
0.54 bar, 255 K
Thrust
5.5 kN
The piston Engine
Brake power
1000 kW
bmep
10 bar
Bsfc
0.26 (kg/hr)/kW
f
0.05
Engine speed
3000 rpm
Calculate
1. Propeller efficiency
2. Bore and stroke dimensions
3. Actual fuel and air consumption
4. Theoretical air consumption
5. Mass of fuel required per week (7 days a week and per day one trip of 5 hrs)
arrow_forward
Four months into a six month deployment, you are a solo pilot returning to home base after an uneventful overwatch mission to a non-disclosed desert
location. Your mission was extended 90 minutes requiring at least one additional aerial refuel. The moon has now set. A shift in prevailing winds causes an
infrequently used runway to be active. You are less familiar with the approach to this runway and have only used it during VFR conditions. The instrument
approach plate reveals you will fly a prolonged DME arc taking you out over the unlit desert away from the dimly lit base.
While flying the above instrument approach, you take another look at the approach plate. When you look up again the airfield lights are visible through the
upper portion of your canopy. You did not sense any change in your aircraft attitude. Which of the following best describes what happened while you looked
at the approach plate?
OA. The black hole effect has amplified the normal reflection of the airfield lights…
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QUESTION 14
Match the following accordingly
v First law of thermodynamics
A. helps to detect the violation of the second law of
thermodynamics.
Second law of thermodynamics
B. Consider the direction, quality and quantity.
c. helps to detect the violation of the first law of
thermodynamics.
D. accounts for energy conservation in a process
E. violates the first law of thermodynamics
F. does not violate the first law of thermodynamics
A cup of coffe left to cool in a cooler room
entropy
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Please give me the answers for this i been looking at this for a hour and my head hurts
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