Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN: 9781285444543
Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher: Cengage Learning
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Textbook Question
Chapter 6.2, Problem 3RQ
Which type of cutter would most likely be used to machine a half-moon-shaped slot into a shaft to accommodate a key to secure a flywheel?
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What type of cutter is needed to create gears on the horizontal mill?
Question 1
By using a labelled diagram describe the function of a horizontal milling machine.
Describe two methods of producing screw threads in the workshop.
Describe the various tool life criteria that are used to estimate the life of a cutting tool.
Describe the various milling cutters that are used on a vertical and horizontal milling machine and state for what purpose they are used.
Describe 2 methods of producing tapers on a lathe machine.
Your answers to each question should be supported by suitable diagrams for clarity.
What diameter cutter should be used to create 3/16" radii in the corners of a pocket?
Chapter 6 Solutions
Precision Machining Technology (MindTap Course List)
Ch. 6.1 - What part of the vertical milling machine allows...Ch. 6.1 - Briefly describe the direction of movement...Ch. 6.1 - When a table handle is turned clockwise the table...Ch. 6.1 - What distance does the saddle or table usually...Ch. 6.1 - Prob. 5RQCh. 6.1 - Briefly describe the function of the turret and...Ch. 6.1 - What is the name of the taper found in most modem...Ch. 6.1 - What part of the vertical mill can be raised and...Ch. 6.1 - How can power quill feed be automatically stopped...Ch. 6.1 - What is a benefit of using a DRO instead of...
Ch. 6.2 - Many of the cutters used in machining are made of...Ch. 6.2 - What type of cutting tool would most likely be...Ch. 6.2 - Which type of cutter would most likely be used to...Ch. 6.2 - What workpiece factors might cause a four-flute...Ch. 6.2 - List three types of milling cutters that are used...Ch. 6.2 - Most manual vertical milling machine spindles are...Ch. 6.2 - A __________ is used to retain the toolholder in...Ch. 6.2 - What type of toolholder might he selected for...Ch. 6.2 - Sketch a corner-rounding endmill.Ch. 6.2 - What toolholding device uses two drive keys and a...Ch. 6.2 - Prob. 11RQCh. 6.2 - List the four basic pieces of a step clamp set: a....Ch. 6.2 - Prob. 13RQCh. 6.2 - Irregularly shaped work may be held in a custom...Ch. 6.3 - List five safety guidelines to observe when...Ch. 6.3 - Briefly describe the process of aligning a milling...Ch. 6.3 - What is chip load?Ch. 6.3 - Define IPM.Ch. 6.3 - Calculate spindle speed and feed for the two...Ch. 6.3 - Briefly describe the process of locating the...Ch. 6.3 - What are two benefits of boring over other...Ch. 6.3 - What are face milling and peripheral milling?Ch. 6.3 - When squaring a block on the vertical mill, what...Ch. 6.3 - What are the three basic methods used to mill...Ch. 6.3 - What must first be done before milling with either...Ch. 6.3 - Prob. 12RQCh. 6.3 - What diameter cutter should be used to create...Ch. 6.3 - When roughing a pocket, should you machine in a...Ch. 6.4 - What is a rotary axis?Ch. 6.4 - Define the term indexing.Ch. 6.4 - Describe the primary differences between the...Ch. 6.4 - Name three types of workpiece features that are...Ch. 6.4 - Briefly describe the two alignment steps that need...Ch. 6.4 - If the outside of a 6"-diameter disk is to be...Ch. 6.4 - What is the gear ratio found in the gear train of...Ch. 6.4 - When using the indexing head, a __________ can be...Ch. 6.4 - A workpiece requires 9 divisions. Calculate the...Ch. 6.4 - In the formula 40D=T,what do T and D represent?
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- Sample Problem 3 How long will it take to mill a % inch by 2 long keyway in a 3 in diameter shafting with a 24 tooth cutter turning at 100 rpm and 0.005 inch feed per tooth?arrow_forwardWith neat sketches explain the hydraulic quick return mechanism used on a shaper?arrow_forwardWhat is a tool bit ?arrow_forward
- The disadvantage of a universal chuck is that not possible to hold eccentric workpieces. Select one: True Falsearrow_forwardIdentify the part of a lathe machine which is used to take the cutting forces and vibrations during the machining process. Headstock Tailstock Tool post Bedarrow_forwardWhat is a rotary axis?arrow_forward
- Question 19 Which of the following machine tools is the most suitable one for machining of relatively large batches with several operations? Answers: a. Toolroom lathe b. Turret lathe c. Vertical turret lathe d. Engine lathe e. Speed lathe Consider the following statements on milling machines 1. 2. Facing cutters have a tapered or straight shanks End mills usually are bolted at the end of a stub arbor 3 Plain milling cutters are used for profilling as well Answers: a. Only 2 and 3 are correct b. Only 1 and 2 are correct c. Only 1 and 3 are conect d. None of them is correct e Only 1 is correct Question 21 Find the incorrect statement about center type cylindrical grinding. (If you cannot find an incorrect statement among items a, b, c and d then code "e" for this question) Answers: & Workpiece rotates b. Grinding wheel rotates Usually workpiece traverses d, Depth of cut is usually determined by infeed of the grinding wheel e. All are correct Consider the following statements about…arrow_forwardDescribe about straddle milling operation.arrow_forwardDifferentiate a lathe machine into a shaper machine in terms of operating principlearrow_forward
- The advantage of a universal chuck is that it can handle rectangular shape workpieces. Select one: True Falsearrow_forward1. What type of milling machine can be used to make the groove in the shaft?2. The diameter of the shaft is d = 25 mm. Find the width and depth of the groove (use the table below).3. Find the diameter of the tool.4. Find the speed of rotation (RPM N) of the tool during roughing and finishing.The material of the shaft is Stainless Steel (C45) with CARBIDE TOOL.arrow_forwardGive two main advantages of an on-vehicle lathe versus a bench lathe.arrow_forward
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