Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN: 9781285444543
Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher: Cengage Learning
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Textbook Question
Chapter 6.4, Problem 5RQ
Briefly describe the two alignment steps that need to be performed when setting up the rotary table on the milling machine.
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2. A spur gear made of bronze drives a mid steel pinion with angular velocity ratio of 32: 1. The
pressure angle is 14½. It transmits 5 kW at 1800 r.p.m. of pinion. Considering only strength, design
the smallest diameter gears and find also necessary face width. The number of teeth should not be less
than 15 teeth on either gear. The elastic strength of bronze may be taken as 84 MPa and of steel as 105
MPa. Lewis factor for 14½½ pressure angle may be taken
0.684
0.124
y =
No. of teeth
as
[Ans. m 3 mm; b= 35 mm; Dp = 48 mm; D= 168 mm]
Q2. Determine the safety factors for the bracket rod shown in Figure 2 based on both the
distortion-energy theory and the maximum shear theory and compare them.
Given: The material is 2024-T4 aluminum with a yield strength of 47 000 psi.
The rod length /= 6 in. and arm a = 8 in. The rod outside diameter od 1.5 in., id = 1 in, h=2 in.,
t=0.5 in., Load F= 1000 lb.
Assumptions: The load is static and the assembly is at room temperature. Consider
shear due to transverse loading as well as other stresses. (Note: solve in SI units)
wall
tube
Figure 2
arm
Chapter 6 Solutions
Precision Machining Technology (MindTap Course List)
Ch. 6.1 - What part of the vertical milling machine allows...Ch. 6.1 - Briefly describe the direction of movement...Ch. 6.1 - When a table handle is turned clockwise the table...Ch. 6.1 - What distance does the saddle or table usually...Ch. 6.1 - Prob. 5RQCh. 6.1 - Briefly describe the function of the turret and...Ch. 6.1 - What is the name of the taper found in most modem...Ch. 6.1 - What part of the vertical mill can be raised and...Ch. 6.1 - How can power quill feed be automatically stopped...Ch. 6.1 - What is a benefit of using a DRO instead of...
Ch. 6.2 - Many of the cutters used in machining are made of...Ch. 6.2 - What type of cutting tool would most likely be...Ch. 6.2 - Which type of cutter would most likely be used to...Ch. 6.2 - What workpiece factors might cause a four-flute...Ch. 6.2 - List three types of milling cutters that are used...Ch. 6.2 - Most manual vertical milling machine spindles are...Ch. 6.2 - A __________ is used to retain the toolholder in...Ch. 6.2 - What type of toolholder might he selected for...Ch. 6.2 - Sketch a corner-rounding endmill.Ch. 6.2 - What toolholding device uses two drive keys and a...Ch. 6.2 - Prob. 11RQCh. 6.2 - List the four basic pieces of a step clamp set: a....Ch. 6.2 - Prob. 13RQCh. 6.2 - Irregularly shaped work may be held in a custom...Ch. 6.3 - List five safety guidelines to observe when...Ch. 6.3 - Briefly describe the process of aligning a milling...Ch. 6.3 - What is chip load?Ch. 6.3 - Define IPM.Ch. 6.3 - Calculate spindle speed and feed for the two...Ch. 6.3 - Briefly describe the process of locating the...Ch. 6.3 - What are two benefits of boring over other...Ch. 6.3 - What are face milling and peripheral milling?Ch. 6.3 - When squaring a block on the vertical mill, what...Ch. 6.3 - What are the three basic methods used to mill...Ch. 6.3 - What must first be done before milling with either...Ch. 6.3 - Prob. 12RQCh. 6.3 - What diameter cutter should be used to create...Ch. 6.3 - When roughing a pocket, should you machine in a...Ch. 6.4 - What is a rotary axis?Ch. 6.4 - Define the term indexing.Ch. 6.4 - Describe the primary differences between the...Ch. 6.4 - Name three types of workpiece features that are...Ch. 6.4 - Briefly describe the two alignment steps that need...Ch. 6.4 - If the outside of a 6"-diameter disk is to be...Ch. 6.4 - What is the gear ratio found in the gear train of...Ch. 6.4 - When using the indexing head, a __________ can be...Ch. 6.4 - A workpiece requires 9 divisions. Calculate the...Ch. 6.4 - In the formula 40D=T,what do T and D represent?
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