Precision Machining Technology (MindTap Course List)
Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN: 9781285444543
Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher: Cengage Learning
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Chapter 6.3, Problem 5RQ

Calculate spindle speed and feed for the two following situations:

  1. a. Use an HSS 1/2"-diameter three-flute endmill to mill 6061 aluminum 350 SFPM using a 0.0015" chip load.
  2. b. Use a carbide 3"-diameter eight-tooth shell mill to machine H13 tool steel at 200 SFPM using a 0.003" chip load.
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ENT 152 Computer Aided Manufacturing I Milling Worksheet-SHOW ALL WORK A milling operation is to be performed at 100 sfpm at .005 ipt. A 500" diameter, 4 flute HSs end mill is to be used. The operation is a slot .100" deep across the diagonal of a rectangular part 4 inches wide and 6 inches long. The material is 4140 medium carbon steel (BHN-250). Use a specific HP of 1.2 HP/in/min. Calculate: RPM feed (ipm) feed (ipr) Length of cut Cut time MRR a. c. b. f. HP required at the spindle HP required at the motor (assume the drive system is 809% efficient) C. d. h.
The end of a large tubular workpart is to be faced on a NC vertical boring mill. The part has an outside diameter of 38.0 in and an inside diameter of 24.0 in. If the facing operation is performed at a rotational speed of 40.0 rev/min, feed of 0.015 in/rev, and depth of cut of 0.180 in, determine (a) the cutting time to complete the facing operation and the cutting speeds and metal removal rates at the beginning and end of the cut.

Chapter 6 Solutions

Precision Machining Technology (MindTap Course List)

Ch. 6.2 - Many of the cutters used in machining are made of...Ch. 6.2 - What type of cutting tool would most likely be...Ch. 6.2 - Which type of cutter would most likely be used to...Ch. 6.2 - What workpiece factors might cause a four-flute...Ch. 6.2 - List three types of milling cutters that are used...Ch. 6.2 - Most manual vertical milling machine spindles are...Ch. 6.2 - A __________ is used to retain the toolholder in...Ch. 6.2 - What type of toolholder might he selected for...Ch. 6.2 - Sketch a corner-rounding endmill.Ch. 6.2 - What toolholding device uses two drive keys and a...Ch. 6.2 - Prob. 11RQCh. 6.2 - List the four basic pieces of a step clamp set: a....Ch. 6.2 - Prob. 13RQCh. 6.2 - Irregularly shaped work may be held in a custom...Ch. 6.3 - List five safety guidelines to observe when...Ch. 6.3 - Briefly describe the process of aligning a milling...Ch. 6.3 - What is chip load?Ch. 6.3 - Define IPM.Ch. 6.3 - Calculate spindle speed and feed for the two...Ch. 6.3 - Briefly describe the process of locating the...Ch. 6.3 - What are two benefits of boring over other...Ch. 6.3 - What are face milling and peripheral milling?Ch. 6.3 - When squaring a block on the vertical mill, what...Ch. 6.3 - What are the three basic methods used to mill...Ch. 6.3 - What must first be done before milling with either...Ch. 6.3 - Prob. 12RQCh. 6.3 - What diameter cutter should be used to create...Ch. 6.3 - When roughing a pocket, should you machine in a...Ch. 6.4 - What is a rotary axis?Ch. 6.4 - Define the term indexing.Ch. 6.4 - Describe the primary differences between the...Ch. 6.4 - Name three types of workpiece features that are...Ch. 6.4 - Briefly describe the two alignment steps that need...Ch. 6.4 - If the outside of a 6"-diameter disk is to be...Ch. 6.4 - What is the gear ratio found in the gear train of...Ch. 6.4 - When using the indexing head, a __________ can be...Ch. 6.4 - A workpiece requires 9 divisions. Calculate the...Ch. 6.4 - In the formula 40D=T,what do T and D represent?
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