Operations and Supply Chain Management, 9th Edition WileyPLUS Registration Card + Loose-leaf Print Companion
9th Edition
ISBN: 9781119371618
Author: Roberta S. Russell
Publisher: Wiley (WileyPLUS Products)
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Chapter 4, Problem 21P
Summary Introduction
To explain: Construct a house of quality for golf bags and suggest recommendations to make design changes to the golf bag and how the recommendations were determined. The given information is as follows:
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Pharasalia skincare Inc. has developed a new lotion that will help to improve skin ageing. Total sales of the
lotion for the last year were $60,000,000. The following data have just been gathered on last year's quality-
related costs.
COST CATEGORY AMOUNT ($)
Product recalls $625,000
Downtime due to defects 600,000
Warranty claims 420,000
Inspection of and testing of incoming materials 300,000
Product liability lawsuits 500,000
Process quality audits 350,000
Rework costs 480,000
Quality training 150,000
Process control monitoring 350,000
Transportation costs to fix customers' problems 375,000
Statistical process control 200,000
Waste 300,000
Net cost of scrap 650,000
Supplier certification 250,000
Reliability engineering 200,000
Returned products 380,000
Manufacturing inspection 150,000
1.Prepare a cost-of-quality report classifying costs into prevention, appraisal, internal failure, and external failure. Also, show costs as a percentage of total costs and total sales.
2.Write a…
Reship Solutions, Inc. has a distribution center in Cincinnati, where it receives and breaks down bulk orders from suppliers' factories and ships out
products to retail customers. The different quality cost elements are shown in the table below. Classify these into the appropriate quality cost
categories.
Cost Element
Checking outbound boxes for errors
Quality planning
Downtime due to conveyor/computer problems
Amount Quality Cost Category
$614,150
-Select-
$10,555
-Select-
$353,290
-Select-
Packaging waste
$75,000
-Select-
Incoming product inspection
$60,000
-Select-
Customer complaint rework
$33,000
-Select-
Correcting erroneous orders before shipping
$39,900
-Select-
Quality training of associates
$28,800
-Select-
Quality improvement projects
$16,205
-Select-
Other waste
$36,105
-Select-
$12,245
-Select-
Correction of typographical errors-pick tickets
Compute the percentage of total quality cost for each category. Round your answers to two decimal places.
Quality Cost Category…
The following table lists all costs of quality incurred by Kate's shop last year.
Annual inspection costs
247000
Annual cost of scrap materials
456000
Annual rework cost
204679
Annual cost of quality training
626000
Annual warranty cost
1886000
Annual testing cost
664000
What was Kate's appraisal cost for quality last year?
Chapter 4 Solutions
Operations and Supply Chain Management, 9th Edition WileyPLUS Registration Card + Loose-leaf Print Companion
Ch. 4 - Designing the Everyday Michael Graves, probably...Ch. 4 - Designing the Everyday Michael Graves, probably...Ch. 4 - Jugaad, Design for the Times India has a Hindi...Ch. 4 - Jugaad, Design for the Times India has a Hindi...Ch. 4 - Consider Nikes Flyknit Design Nike has been...Ch. 4 - Consider Nikes Flyknit Design Nike has been...Ch. 4 - Consider Nikes Flyknit Design Nike has been...Ch. 4 - Creating Fairphones Fairphone launched its first...Ch. 4 - Creating Fairphones Fairphone launched its first...Ch. 4 - Creating Fairphones Fairphone launched its first...
Ch. 4 - Creating Fairphones Fairphone launched its first...Ch. 4 - Describe the strategic significance of design. How...Ch. 4 - Give an example of a product or service you have...Ch. 4 - Sometimes failures provide the best opportunities...Ch. 4 - BusinessWeek sponsors a best design competition...Ch. 4 - Prob. 6QCh. 4 - Prob. 7QCh. 4 - Prob. 8QCh. 4 - Prob. 10QCh. 4 - Prob. 11QCh. 4 - Prob. 12QCh. 4 - Prob. 13QCh. 4 - How can design teams improve the quality of...Ch. 4 - Discuss the concept of concurrent design. What are...Ch. 4 - Prob. 16QCh. 4 - Describe the objectives of failure mode and effect...Ch. 4 - Prob. 22QCh. 4 - Prob. 1PCh. 4 - An alternative airplane design is given here....Ch. 4 - Calculate the reliability of the following system.Ch. 4 - Prob. 4PCh. 4 - Prob. 5PCh. 4 - Prob. 6PCh. 4 - Glen Evans is an emergency medical technician for...Ch. 4 - Examine the systems given below. Which system is...Ch. 4 - Prob. 9PCh. 4 - Prob. 10PCh. 4 - Prob. 11PCh. 4 - You have won two tickets to a Lady Gaga concert in...Ch. 4 - Prob. 13PCh. 4 - La Pied manufactures high-quality orthopedic...Ch. 4 - Prob. 15PCh. 4 - The Management Department recently purchased a...Ch. 4 - Prob. 17PCh. 4 - As a regional sales manager, Nora Burke travels...Ch. 4 - Nadia Algar is the overworked IT resource person...Ch. 4 - Derek is disappointed in his high-speed Internet...Ch. 4 - Prob. 21PCh. 4 - Prob. 1.1CPCh. 4 - Prob. 1.2CPCh. 4 - Prob. 1.3CPCh. 4 - Greening Product Design Hal Parker was not...Ch. 4 - Greening Product Design Hal Parker was not...Ch. 4 - Greening Product Design Hal Parker was not...Ch. 4 - Greening Product Design Hal Parker was not...Ch. 4 - Lean and Mean Megan McNeil, product manager for...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, operations-management and related others by exploring similar questions and additional content below.Similar questions
- Discuss a new product idea based on the map below The following are the codes of A, C, and V for the health monitor watch. A - Attributes: Heart rate monitor Steps tracker Sleep monitor Calorie tracker GPS C- Consequences: Heart rate monitor - helps to monitor heart health and fitness level Steps tracker - motivates to stay active and reach fitness goals Sleep monitor - helps to monitor sleep quality and make necessary adjustments Calorie tracker - helps to monitor and manage calorie intake GPS - helps to track and plan outdoor activities V- Values: Health and Fitness Achievement Rest and relaxation Nutrition Adventure arrow_forward Step 3 A x C Matrix: Heart rate monitor Steps tracker Sleep monitor Calorie tracker GPS Attribute 1 X Attribute 2 X Attribute 3 X Attribute 4 X Attribute 5 X C x V Matrix: Health and Fitness Achievement Rest and relaxation Nutrition Adventure Consequence 1 X…arrow_forwardThe following table lists all costs of quality incurred by Sam's Surf Shop last year. Annual inspection costs Annual cost of scrap materials Annual rework cost $ 247,000 456,000 204,679 626,000 1,886,000 664,000 Annual cost of quality training Annual warranty cost Annual testing cost What was Sam's appraisal cost for quality last year? Appraisal costarrow_forwardIntroduction to "benchmarking"arrow_forward
- Cost management is used to analyze the cost consequences of different design choices and to measure and report the many aspects of quality, including all of the following except: Multiple Choice Wasted labor or materials. The nature of complaints, warranty costs, and product recalls. The short- and long-term goals of sustainability. The number of service calls. Production breakdowns.arrow_forward. Quality costs fall under two categories. Name each category and think of an example to illustrate the category.arrow_forwardLook for product that has been existing in the market for more than 10 years . Research on how the product was able to sustain its market for the past 10 years . Present remarkable changes in the product with pictures and relate how the changes had affected the company in its operation . Determine the role of quality in the changes made throughout the yearsarrow_forward
- What is the relationship between EBP (evidence based practice) and continuous quality improvement?arrow_forwardIn the 1950s, management consultant Dr William Edwards Deming developed a method ofidentifying why some products or processes don't work to achieve the quality objectives. Hisapproach of Plan-Do-Check-Act (PDCA) model has since become a popular strategy tool, usedby many different types of organizations. It allows them to formulate theories about what needsto change, and then test them in a "continuous excellence loop." Explain the PDCA concept incontinuous improvement in designing quality management programme towards continuousbusiness process improvements.arrow_forwardDescribe the Taguchi Methods for experimental design and how the concepts of robustness and design for quality are integrated into this method of experimental design.arrow_forward
- Explain the Cost of Poor Quality (COPQ), the outcomes of poor quality, and why organizations find this difficult to measure.arrow_forwardExplain how to design high-quality product features that will satisfy customers. You may include the following in your report: a) Customer Satisfaction Measurement b) ACSI Customer Satisfaction Model c) Important Products and Services Qualityarrow_forwardCould you please elaborate on two main concepts of Six Sigma: DMADV and DMAIC. Also, is it possible to successfully implement Six Sigma without any previous knowledge about this concept?arrow_forward
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