Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Textbook Question
Chapter 30, Problem 3RQ
In chemical machining, should the etchant be applied by spraying or immersion?
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Problem 1. (Electrochemical Machining)
An ECM operation is used to cut a hole into a plate of stainless steel that is 10 mm thick. The hole has a
rectangular cross section, 15 mm by 25 mm. The operation is accomplished at a current = 1300 amps.
Efficiency is 97%. Determine the feed rate and time to cut through the plate. The specific removal rate C
for stainless steel = 2.46 x 10-² mm³/A-s.
Problem 2. (Electric Discharge Machining)
Iron is to be machined in an EDM operation. If discharge current = 30 amps, what is the expected metal-
removal rate? The melting point of iron is known to be 1539°C, and the metal removal rate constant of
proportionality K = 664 in Sl units (5.08 in U.S. customary units)
Chapter 30 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 30 - How do the MRRs for most NTM processes compare to...Ch. 30 - What are the steps in chemical machining using...Ch. 30 - In chemical machining, should the etchant be...Ch. 30 - What are the advantages of chemical blanking over...Ch. 30 - How are multiple depths of cut (steps) produced by...Ch. 30 - Would it be feasible to produce a groove 2 mm wide...Ch. 30 - A drawing calls for making a groove 23 mm wide and...Ch. 30 - Could an ordinary steel weldment be chemically...Ch. 30 - How could you produce a tapered section by...Ch. 30 - What is the principal application of...
Ch. 30 - How is ECM related to chemical machining?Ch. 30 - What effect does work material hardness have on...Ch. 30 - What is the principal cause of tool wear in ECM?Ch. 30 - Would electrochemical grinding be a suitable...Ch. 30 - Upon what factors does the metal removal rate...Ch. 30 - Why is the tool insulated in the ECM schematic?Ch. 30 - What is the nature of the surface obtained by...Ch. 30 - What is the principal advantage of using a moving...Ch. 30 - What effect would increasing the voltage have on...Ch. 30 - If a metal part is quite brittle and the part will...Ch. 30 - If you had to make several holes in a large number...Ch. 30 - Prob. 22RQCh. 30 - Explain (using a little physics and metallurgy)...Ch. 30 - Prob. 24RQCh. 30 - What are some possible defects that can result...Ch. 30 - What are some other uses for the laser other than...Ch. 30 - How does the laser produce coherent light...Ch. 30 - What is ablation?Ch. 30 - What is an excimer?Ch. 30 - In Figure 30.16, what is the protective tape...Ch. 30 - Why is the EBM process done in a vacuum?Ch. 30 - What is the major problem with the redesigned cap...
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- -Illustrate the process of the Water Jet Machining (WJM) system compare to EDM (Electrical Discharge Machine) wire cutting in term of cutting operation.arrow_forward2 2 .4 1 Emulsion cutting fluids typically consist of 95% water and 5% soluble oil and chemical additives. W hy is the ratio so unbalanced? Is the oil needed at all?arrow_forwardI need answer within 20 minutes please please with my best wishesarrow_forward
- I need correct answer onlyarrow_forwardClassify nontraditional machining (NTM) processes?arrow_forward(Electrochemical Machining) An ECM operation is used to cut a hole into a plate of stainless steel that is 10 mm thick. The hole has a rectangular cross section, 15 mm by 25 mm. The operation is accomplished at a current = 1300 amps. Efficiency is 97%. Determine the feed rate and time to cut through the plate. The specific removal rate C for stainless steel = 2.46 × 10-2 mm3/A-s. R - V = CIt I = V = gr A V At fr EA gr C(EAt) gr fr CI A CE gr Typical values of specific removal rate C' for selected work materials in electrochemical machining. Compiled from data in [11]. Specific Removal Rate C Materialª mm³/amp-sec (in³/amp-min) Materialª Aluminum (3) Copper (1) Iron (2) Nickel (2) 3.44 x 10-2 7.35 × 10-2 3.69 × 10-2 (1.26 × 10-4) (2.69 x 10-4) (1.35 × 10-4) 3.42 × 10-2 (1.25 × 10-4) X Low alloy steel High alloy steel Stainless steel Titanium (4) Specific Removal Rate C mm³/amp-sec (in³/amp-min) (1.1 × 10-4) 3.0 x 10-2 2.73 × 10-2 2.46 × 10-2 (1.0 × 10-4) (0.9 × 10-4) 2.73 x 10-2 (1.0 ×…arrow_forward
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