Degarmo's Materials And Processes In Manufacturing
Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 30, Problem 2RQ

What are the steps in chemical machining using photosensitive resists?

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Calculate the material removal rate and electrode feed rate in the electrochemical machining of an iron surface that is 25 mm × 25 mm in cross-section, using NaCl in water as electrolyte. The gap between the tool and the work-piece is 0.25 mm. The supply voltage is 12 volt D.C. The specific resistance of electrolyte is 3 2 cm. Take for iron: Valency = 2, Atomic weight = 55.85,Density = 7860 kg/m³.
2. In the electrochemical machining of an iron surface with 20 mm× 20 mm in cross-section, the NaCl in water is adopted as electrolyte. The gap between the tool and workpiece is 0.2 mm. The supply voltage is 15 V DC. The specific resistance of the electrolyte is 2 Q cm. (For iron, valency=2, atomic weight=55.85, and density=7860 kg/m³). Please estimate the material removal rate and the tool feedrate.
(d) In one production line, there is ultrasonic machines (USM) and electro- discharge machines (EDM). You need to cut one material in form of thick plate. The material of the thick plate is aluminum. Choose the best machine that can be used to operate the plate. justify your answer by considering material removal rate, process duration, the material of the workpiece and the waste from the operation. (e) Discuss the major challenges in implementing computer integrated manufacturing (CIM) to the factory.

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