Concept explainers
How do the MRRs for most NTM processes compare to conventional metal cutting?
The difference in NTM processes and conventional metal cutting in aspect of MRR.
Explanation of Solution
For machining of the materials, both non-traditional machining and conventional metal cutting are brought in the application at relevant places. NTM are brought in use when there is a need for machining brittle materials, when complex contours are needed to be cut, in manufacturing integrated circuits etc.
There is a major difference between these machining processes, which lies in their material removal rate. The material removal rate in case of conventional machining is higher as compared to non-traditional machining because in non-traditional machining have lower feed rates which result in lower metal removal rate of the non-conventional machining.
Want to see more full solutions like this?
Chapter 30 Solutions
Degarmo's Materials And Processes In Manufacturing
Additional Engineering Textbook Solutions
Fluid Mechanics: Fundamentals and Applications
Mechanics of Materials (10th Edition)
Starting Out with Programming Logic and Design (5th Edition) (What's New in Computer Science)
Concepts Of Programming Languages
Starting Out With Visual Basic (8th Edition)
Management Information Systems: Managing The Digital Firm (16th Edition)
- Problem 1. (Electrochemical Machining) An ECM operation is used to cut a hole into a plate of stainless steel that is 10 mm thick. The hole has a rectangular cross section, 15 mm by 25 mm. The operation is accomplished at a current = 1300 amps. Efficiency is 97%. Determine the feed rate and time to cut through the plate. The specific removal rate C for stainless steel = 2.46 x 10-² mm³/A-s. Problem 2. (Electric Discharge Machining) Iron is to be machined in an EDM operation. If discharge current = 30 amps, what is the expected metal- removal rate? The melting point of iron is known to be 1539°C, and the metal removal rate constant of proportionality K = 664 in Sl units (5.08 in U.S. customary units)arrow_forwardE Expert Q&A 1. Shaper (#X) Machine function and design requirements: The main function of this machine is to make surface more smooth; The required movements are: Reciprocating movement of planer knife and feed movement of the bow. It is required that the cutting speed is uniform, while the quirkily return is included. The basic data is: principal axis rotation speed is 60 r/min, the max length is less than 450 mm, the distance between working surface and the floor is 800 mm. Travel speed ratio co-efficient is 1.5, allowable pressure angle 15°, cutting quantity is 0.1~0.5 mm. Requirements: 1. Freedom calculations; 2. Force analysis; 3. Make this machine, and display; please give a solution with given condition.arrow_forwardI need the answer as soon as possiblearrow_forward
- What is an acceptable ratio of actual chip thickness to undeformed chip thickness?arrow_forward(Electrochemical Machining) An ECM operation is used to cut a hole into a plate of stainless steel that is 10 mm thick. The hole has a rectangular cross section, 15 mm by 25 mm. The operation is accomplished at a current = 1300 amps. Efficiency is 97%. Determine the feed rate and time to cut through the plate. The specific removal rate C for stainless steel = 2.46 × 10-2 mm3/A-s. R - V = CIt I = V = gr A V At fr EA gr C(EAt) gr fr CI A CE gr Typical values of specific removal rate C' for selected work materials in electrochemical machining. Compiled from data in [11]. Specific Removal Rate C Materialª mm³/amp-sec (in³/amp-min) Materialª Aluminum (3) Copper (1) Iron (2) Nickel (2) 3.44 x 10-2 7.35 × 10-2 3.69 × 10-2 (1.26 × 10-4) (2.69 x 10-4) (1.35 × 10-4) 3.42 × 10-2 (1.25 × 10-4) X Low alloy steel High alloy steel Stainless steel Titanium (4) Specific Removal Rate C mm³/amp-sec (in³/amp-min) (1.1 × 10-4) 3.0 x 10-2 2.73 × 10-2 2.46 × 10-2 (1.0 × 10-4) (0.9 × 10-4) 2.73 x 10-2 (1.0 ×…arrow_forwardWhat are various cutting technologies.arrow_forward
- Outline wire electric discharge machining, its physics and applications?arrow_forwardwhat are three basic types of motion control systemused in CNC machining ? provide a brief description of all of thosearrow_forwardHow does an Electrical Discharge Machining remov material from work piece?arrow_forward
- 2 2 .4 1 Emulsion cutting fluids typically consist of 95% water and 5% soluble oil and chemical additives. W hy is the ratio so unbalanced? Is the oil needed at all?arrow_forwardSHEET 5 Grinding, Welding and Galvanizing operations 1- Define Grinding process, what are the main characteristics of classification of a grinding wheel? 2- What are the main grinding operations, why coolant is uses in any cutting operation? 3- What are the main classes of welding? 4- With drawing explain flam different types, what type is used in cutting and why? 5- What are the differences between OXYACETYLENE and ARC welding? 6- What are the defects of ARC welding operation? 7- Explain the Electric Resistance Welding? 8- Define the GALVANIZING Process and what are the main governing parameters in this operation?arrow_forwardWhat is CNC Machining? Definition, Processes and Components.arrow_forward
- Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University PressMechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSONThermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
- Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEYMechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage LearningEngineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY