DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 27, Problem 12RQ
What is unique about the broaching process compared to the other basic machining processes?
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A virtual experiment is designed to determine the effect of friction on the timing and speed
of packages being delivered to a conveyor belt and the normal force applied to the tube.
A package is held and then let go at the edge of a circular shaped tube of radius R = 5m.
The particle at the bottom will transfer to the conveyor belt, as shown below.
Run the simulations for μ = 0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 and determine the time and speed at
which the package is delivered to the conveyor belt. In addition, determine the maximum
normal force and its location along the path as measured by angle 0.
Submit in hardcopy form:
(0) Free Body Diagram, equations underneath, derivations
(a) Your MATLAB mfile
(b) A table listing the values in 5 columns:
μ, T (time of transfer), V (speed of transfer), 0 (angle of max N), Nmax (max N)
(c) Based on your results, explain in one sentence what you think will happen to the
package if the friction is increased even further, e.g. μ = 0.8.
NOTE: The ODE is…
Patm = 1 bar
Piston
m = 50 kg
5 g of Air
T₁ = 600 K
P₁ = 3 bar
Stops
A 9.75 x 10-3 m²
FIGURE P3.88
Assume a Space Launch System (Figure 1(a)) that is approximated as a cantilever undamped single degree of freedom (SDOF) system with a mass at its free end (Figure 1(b)). The cantilever is assumed to be massless. Assume a wind load that is approximated with a concentrated harmonic forcing function p(t) = posin(ωt) acting on the mass. The known properties of the SDOF and the applied forcing function are given below. • Mass of SDOF: m =120 kip/g • Acceleration of gravity: g = 386 in/sec2 • Bending sectional stiffness of SDOF: EI = 1015 lbf×in2 • Height of SDOF: h = 2000 inches • Amplitude of forcing function: po = 6 kip • Forcing frequency: f = 8 H
Chapter 27 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 27 - Why is sawing one of the most efficient of the...Ch. 27 - Explain why tooth spacing (pitch) is important in...Ch. 27 - What is the tooth gullet used for on a saw blade?Ch. 27 - Explain what is meant by the set of the teeth on a...Ch. 27 - How is tooth set related to saw kerf?Ch. 27 - Why can a bandsaw blade not be hardened throughout...Ch. 27 - What are the advantages of using circular saws?Ch. 27 - Why have bandsawing machines largely replaced...Ch. 27 - Explain how the hole in Figure 27.7 is made on a...Ch. 27 - How would you calculate or estimate Tm for a...
Ch. 27 - What is the disadvantage of using gravity to feed...Ch. 27 - What is unique about the broaching process...Ch. 27 - Can a thick saw blade be used as a broach? Why or...Ch. 27 - Broaching machines are simpler in a basic design...Ch. 27 - Why is broaching particularly well-suited for mass...Ch. 27 - In designing a broach, what would be the first...Ch. 27 - Why is it necessary to relate the design of a...Ch. 27 - What two methods can be utilized to reduce the...Ch. 27 - For a given job, how would a broach having...Ch. 27 - Why are the pitch and radius of the gullet between...Ch. 27 - Why are broaching speeds usually relatively low,...Ch. 27 - What are the advantages of shell-type broach...Ch. 27 - Why are most broaches made from alloy or...Ch. 27 - What are the advantages of TiN-coated broaching...Ch. 27 - For mass-production operations, which process is...Ch. 27 - What is the difference between the roughing teeth...Ch. 27 - The sides of a square, blind hole must be machined...Ch. 27 - The interior, flat surfaces of socket wrenches,...Ch. 27 - Prob. 29RQCh. 27 - What are some ways to improve the efficiency of a...Ch. 27 - To what extent is filing different from sawing?Ch. 27 - Prob. 32RQCh. 27 - Prob. 33RQCh. 27 - Prob. 34RQCh. 27 - A surface 12 in. long is to be machined with a...Ch. 27 - The pitch of the teeth on a simple surface broach...Ch. 27 - Estimate the (approximate maximum) horsepower...Ch. 27 - Estimate the approximate force acting in the...Ch. 27 - In cutting a 6-in.-long slot in a piece of AISI...Ch. 27 - The strength of a pull broach is determined by its...Ch. 27 - Suppose you want to shape a block of metal 7 in....Ch. 27 - Could you have saved any time in Problem 7 by...Ch. 27 - Derive the equation for shaping cutting speed.Ch. 27 - How many strokes per minute would be required to...Ch. 27 - How much time would be required to shape a flat...Ch. 27 - What is the metal removal rate in Problem 11 if...Ch. 27 - Suppose you decide to mill the flat surface...Ch. 27 - A planer has a 10-hp motor, and 75% of the motor...
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