DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 27, Problem 13RQ
Can a thick saw blade be used as a broach? Why or why not?
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Students have asked these similar questions
Problem (17): water flowing in an open channel of a rectangular cross-section with width (b) transitions from a
mild slope to a steep slope (i.e., from subcritical to supercritical flow) with normal water depths of (y₁) and
(y2), respectively.
Given the values of y₁ [m], y₂ [m], and b [m], calculate the discharge in the channel (Q) in [Lit/s].
Givens:
y1 = 4.112 m
y2 =
0.387 m
b = 0.942 m
Answers:
( 1 ) 1880.186 lit/s
( 2 ) 4042.945 lit/s
( 3 ) 2553.11 lit/s
( 4 ) 3130.448 lit/s
Problem (14): A pump is being used to lift water from an underground
tank through a pipe of diameter (d) at discharge (Q). The total head
loss until the pump entrance can be calculated as (h₁ = K[V²/2g]), h
where (V) is the flow velocity in the pipe. The elevation difference
between the pump and tank surface is (h).
Given the values of h [cm], d [cm], and K [-], calculate the maximum
discharge Q [Lit/s] beyond which cavitation would take place at the
pump entrance. Assume Turbulent flow conditions.
Givens:
h = 120.31 cm
d = 14.455 cm
K = 8.976
Q
Answers:
(1) 94.917 lit/s
(2) 49.048 lit/s
( 3 ) 80.722 lit/s
68.588 lit/s
4
Problem (13): A pump is being used to lift water from the bottom
tank to the top tank in a galvanized iron pipe at a discharge (Q).
The length and diameter of the pipe section from the bottom tank
to the pump are (L₁) and (d₁), respectively. The length and
diameter of the pipe section from the pump to the top tank are
(L2) and (d2), respectively.
Given the values of Q [L/s], L₁ [m], d₁ [m], L₂ [m], d₂ [m],
calculate total head loss due to friction (i.e., major loss) in the
pipe (hmajor-loss) in [cm].
Givens:
L₁,d₁
Pump
L₂,d2
오
0.533 lit/s
L1 =
6920.729 m
d1 =
1.065 m
L2 =
70.946 m
d2
0.072 m
Answers:
(1)
3.069 cm
(2) 3.914 cm
( 3 ) 2.519 cm
( 4 ) 1.855 cm
TABLE 8.1
Equivalent Roughness for New Pipes
Pipe
Riveted steel
Concrete
Wood stave
Cast iron
Galvanized iron
Equivalent Roughness, &
Feet
Millimeters
0.003-0.03 0.9-9.0
0.001-0.01 0.3-3.0
0.0006-0.003 0.18-0.9
0.00085
0.26
0.0005
0.15
0.045
0.000005
0.0015
0.0 (smooth) 0.0 (smooth)
Commercial steel or wrought iron 0.00015
Drawn…
Chapter 27 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 27 - Why is sawing one of the most efficient of the...Ch. 27 - Explain why tooth spacing (pitch) is important in...Ch. 27 - What is the tooth gullet used for on a saw blade?Ch. 27 - Explain what is meant by the set of the teeth on a...Ch. 27 - How is tooth set related to saw kerf?Ch. 27 - Why can a bandsaw blade not be hardened throughout...Ch. 27 - What are the advantages of using circular saws?Ch. 27 - Why have bandsawing machines largely replaced...Ch. 27 - Explain how the hole in Figure 27.7 is made on a...Ch. 27 - How would you calculate or estimate Tm for a...
Ch. 27 - What is the disadvantage of using gravity to feed...Ch. 27 - What is unique about the broaching process...Ch. 27 - Can a thick saw blade be used as a broach? Why or...Ch. 27 - Broaching machines are simpler in a basic design...Ch. 27 - Why is broaching particularly well-suited for mass...Ch. 27 - In designing a broach, what would be the first...Ch. 27 - Why is it necessary to relate the design of a...Ch. 27 - What two methods can be utilized to reduce the...Ch. 27 - For a given job, how would a broach having...Ch. 27 - Why are the pitch and radius of the gullet between...Ch. 27 - Why are broaching speeds usually relatively low,...Ch. 27 - What are the advantages of shell-type broach...Ch. 27 - Why are most broaches made from alloy or...Ch. 27 - What are the advantages of TiN-coated broaching...Ch. 27 - For mass-production operations, which process is...Ch. 27 - What is the difference between the roughing teeth...Ch. 27 - The sides of a square, blind hole must be machined...Ch. 27 - The interior, flat surfaces of socket wrenches,...Ch. 27 - Prob. 29RQCh. 27 - What are some ways to improve the efficiency of a...Ch. 27 - To what extent is filing different from sawing?Ch. 27 - Prob. 32RQCh. 27 - Prob. 33RQCh. 27 - Prob. 34RQCh. 27 - A surface 12 in. long is to be machined with a...Ch. 27 - The pitch of the teeth on a simple surface broach...Ch. 27 - Estimate the (approximate maximum) horsepower...Ch. 27 - Estimate the approximate force acting in the...Ch. 27 - In cutting a 6-in.-long slot in a piece of AISI...Ch. 27 - The strength of a pull broach is determined by its...Ch. 27 - Suppose you want to shape a block of metal 7 in....Ch. 27 - Could you have saved any time in Problem 7 by...Ch. 27 - Derive the equation for shaping cutting speed.Ch. 27 - How many strokes per minute would be required to...Ch. 27 - How much time would be required to shape a flat...Ch. 27 - What is the metal removal rate in Problem 11 if...Ch. 27 - Suppose you decide to mill the flat surface...Ch. 27 - A planer has a 10-hp motor, and 75% of the motor...
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- The flow rate is 12.275 Liters/s and the diameter is 6.266 cm.arrow_forwardAn experimental setup is being built to study the flow in a large water main (i.e., a large pipe). The water main is expected to convey a discharge (Qp). The experimental tube will be built at a length scale of 1/20 of the actual water main. After building the experimental setup, the pressure drop per unit length in the model tube (APm/Lm) is measured. Problem (20): Given the value of APm/Lm [kPa/m], and assuming pressure coefficient similitude, calculate the drop in the pressure per unit length of the water main (APP/Lp) in [Pa/m]. Givens: AP M/L m = 590.637 kPa/m meen Answers: ( 1 ) 59.369 Pa/m ( 2 ) 73.83 Pa/m (3) 95.443 Pa/m ( 4 ) 44.444 Pa/m *******arrow_forwardFind the reaction force in y if Ain = 0.169 m^2, Aout = 0.143 m^2, p_in = 0.552 atm, Q = 0.367 m^3/s, α = 31.72 degrees. The pipe is flat on the ground so do not factor in weight of the pipe and fluid.arrow_forward
- Find the reaction force in x if Ain = 0.301 m^2, Aout = 0.177 m^2, p_in = 1.338 atm, Q = 0.669 m^3/s, and α = 37.183 degreesarrow_forwardProblem 5: Three-Force Equilibrium A structural connection at point O is in equilibrium under the action of three forces. • • . Member A applies a force of 9 kN vertically upward along the y-axis. Member B applies an unknown force F at the angle shown. Member C applies an unknown force T along its length at an angle shown. Determine the magnitudes of forces F and T required for equilibrium, assuming 0 = 90° y 9 kN Aarrow_forwardProblem 19: Determine the force in members HG, HE, and DE of the truss, and state if the members are in tension or compression. 4 ft K J I H G B C D E F -3 ft -3 ft 3 ft 3 ft 3 ft- 1500 lb 1500 lb 1500 lb 1500 lb 1500 lbarrow_forward
- Problem 14: Determine the reactions at the pin A, and the tension in cord. Neglect the thickness of the beam. F1=26kN F2 13 12 80° -2m 3marrow_forwardProblem 22: Determine the force in members GF, FC, and CD of the bridge truss and state if the members are in tension or compression. F 15 ft B D -40 ft 40 ft -40 ft 40 ft- 5 k 10 k 15 k 30 ft Earrow_forwardProblem 20: Determine the force in members BC, HC, and HG. After the truss is sectioned use a single equation of equilibrium for the calculation of each force. State if the members are in tension or compression. 5 kN 4 kN 4 kN 3 kN 2 kN B D E F 3 m -5 m- -5 m- 5 m 5 m-arrow_forward
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