DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 27, Problem 1P
A surface 12 in. long is to be machined with a flat, solid broach that has a rise per tooth of 0.0047 in. What is the minimum cross-sectional area that must be provided in the chip gullet between adjacent teeth?
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Multiple Choice
Circle the best answer to each statement.
1. Which geometry attribute deviation(s) can be limited
with a profile of a surface tolerance?
A. Location
B. Orientation
C.
Form
D.
All of the above
2. A true profile may be defined with:
A.
Basic radii
B. Basic angles
C. Formulas
D. All of the above
3. Which modifier may be applied to the profile tolerance
value?
A
B
C.
D. All of the above
4. The default tolerance zone for a profile tolerance is:
A. Non-uniform
B. Unilateral
C. Bilateral equal distribution
D. Bilateral-unequal distribution
5. An advantage of using a profile tolerance in place of a
coordinate tolerance is:
A. A bonus tolerance is permitted.
B. A datum feature sequence may be specified
C. A profile tolerance always controls size
D. All of the above
6. The shape of the tolerance zone for a profile tolerance is:
A. Two parallel planes
B. The same as the true profile of the toleranced
surface
C. Equal bilateral
D. Cylindrical when the diameter symbol is speci-
fied…
One thousand kg/h of a (50-50 wt%) acetone-in-water solution is to be extracted at 25C in a continuous,
countercurrent system with pure 1,1,2-trichloroethane to obtain a raffinate containing 10 wt% acetone. Using the
following equilibrium data, determine with an equilateral-triangle diagram:
a- the minimum flow rate of solvent;
b- the number of stages required for a solvent rate equal to 1.5 times minimum, and composition of each
streamleaving each stage.
c- Repeat the calculation of (a) and (b) if the solvent used has purity 93wt% (4wr% acetone, 3wt% water
impurities)
acetone water
1,1,2-trichloroethane
Raffinate. Weight
Extract. Weight
0.6
0.13
0.27
Fraction Acetone
Fraction Acetone
0.5
0.04
0.46
0.44
0.56
0.4
0.03
0.57
0.29
0.40
0.3
0.02
0.68
0.12
0.18
0.2
0.015
0.785
0.0
0.0
0.1
0.01
0.89
0.55
0.35
0.1
0.5
0.43
0.07
0.4
0.57
0.03
0.3
0.68
0.02
0.2
0.79
0.01
0.1
0.895
0.005
Chapter 27 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 27 - Why is sawing one of the most efficient of the...Ch. 27 - Explain why tooth spacing (pitch) is important in...Ch. 27 - What is the tooth gullet used for on a saw blade?Ch. 27 - Explain what is meant by the set of the teeth on a...Ch. 27 - How is tooth set related to saw kerf?Ch. 27 - Why can a bandsaw blade not be hardened throughout...Ch. 27 - What are the advantages of using circular saws?Ch. 27 - Why have bandsawing machines largely replaced...Ch. 27 - Explain how the hole in Figure 27.7 is made on a...Ch. 27 - How would you calculate or estimate Tm for a...
Ch. 27 - What is the disadvantage of using gravity to feed...Ch. 27 - What is unique about the broaching process...Ch. 27 - Can a thick saw blade be used as a broach? Why or...Ch. 27 - Broaching machines are simpler in a basic design...Ch. 27 - Why is broaching particularly well-suited for mass...Ch. 27 - In designing a broach, what would be the first...Ch. 27 - Why is it necessary to relate the design of a...Ch. 27 - What two methods can be utilized to reduce the...Ch. 27 - For a given job, how would a broach having...Ch. 27 - Why are the pitch and radius of the gullet between...Ch. 27 - Why are broaching speeds usually relatively low,...Ch. 27 - What are the advantages of shell-type broach...Ch. 27 - Why are most broaches made from alloy or...Ch. 27 - What are the advantages of TiN-coated broaching...Ch. 27 - For mass-production operations, which process is...Ch. 27 - What is the difference between the roughing teeth...Ch. 27 - The sides of a square, blind hole must be machined...Ch. 27 - The interior, flat surfaces of socket wrenches,...Ch. 27 - Prob. 29RQCh. 27 - What are some ways to improve the efficiency of a...Ch. 27 - To what extent is filing different from sawing?Ch. 27 - Prob. 32RQCh. 27 - Prob. 33RQCh. 27 - Prob. 34RQCh. 27 - A surface 12 in. long is to be machined with a...Ch. 27 - The pitch of the teeth on a simple surface broach...Ch. 27 - Estimate the (approximate maximum) horsepower...Ch. 27 - Estimate the approximate force acting in the...Ch. 27 - In cutting a 6-in.-long slot in a piece of AISI...Ch. 27 - The strength of a pull broach is determined by its...Ch. 27 - Suppose you want to shape a block of metal 7 in....Ch. 27 - Could you have saved any time in Problem 7 by...Ch. 27 - Derive the equation for shaping cutting speed.Ch. 27 - How many strokes per minute would be required to...Ch. 27 - How much time would be required to shape a flat...Ch. 27 - What is the metal removal rate in Problem 11 if...Ch. 27 - Suppose you decide to mill the flat surface...Ch. 27 - A planer has a 10-hp motor, and 75% of the motor...
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