DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 27, Problem 5P
In cutting a 6-in.-long slot in a piece of AISI 1020 cold-rolled steel that is 1 in. thick, the material is fed to a bandsaw blade with teeth having a pitch of 1.27 mm (20 pitch) at the rate of 0.0001 in. per tooth. Estimate the cutting time for the cut.
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Q1. A curved beam of a circular cross section of diameter "d" is fixed at one end and
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A and C. Given: P = 800 N, d = 30 mm, a 25 mm, and b = 15 mm.
Fig.1
P
b
B
(10 Marks)
You are working as an engineer in a bearing systems design company. The flow of
lubricant inside a hydrodynamic bearing (p = 0.001 kg m-1 s-1) can be approximated
as a parallel, steady, two-dimensional, incompressible flow between two parallel plates.
The top plate, representing the moving part of the bearing, travels at a constant speed,
U, while the bottom plate remains stationary (Figure Q1). The plates are separated by
a distance of 2h = 1 cm and are W = 20 cm wide. Their length is L = 10 cm. By
applying the above approximations to the Navier-Stokes equations and assuming that
end effects can be neglected, the horizontal velocity profile can be shown to be
y = +h
I
2h = 1 cm
x1
y = -h
u(y)
1 dP
2μ dx
-y² + Ay + B
moving plate
stationary plate
U
2
I2
L = 10 cm
Figure Q1: Flow in a hydrodynamic bearing. The plates extend a width, W = 20 cm,
into the page.
Question 1
You are working as an engineer in a bearing systems design company. The flow of
lubricant inside a hydrodynamic bearing (µ = 0.001 kg m¯¹ s¯¹) can be approximated
as a parallel, steady, two-dimensional, incompressible flow between two parallel plates.
The top plate, representing the moving part of the bearing, travels at a constant speed,
U, while the bottom plate remains stationary (Figure Q1). The plates are separated by
a distance of 2h = 1 cm and are W = 20 cm wide. Their length is L = 10 cm. By
applying the above approximations to the Navier-Stokes equations and assuming that
end effects can be neglected, the horizontal velocity profile can be shown to be
1 dP
u(y)
=
2μ dx
-y² + Ay + B
y= +h
Ꮖ
2h=1 cm
1
x1
y = −h
moving plate
stationary plate
2
X2
L = 10 cm
Figure Q1: Flow in a hydrodynamic bearing. The plates extend a width, W = 20 cm,
into the page.
(a) By considering the appropriate boundary conditions, show that the constants take
the following forms:
U
U
1 dP
A =…
Chapter 27 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 27 - Why is sawing one of the most efficient of the...Ch. 27 - Explain why tooth spacing (pitch) is important in...Ch. 27 - What is the tooth gullet used for on a saw blade?Ch. 27 - Explain what is meant by the set of the teeth on a...Ch. 27 - How is tooth set related to saw kerf?Ch. 27 - Why can a bandsaw blade not be hardened throughout...Ch. 27 - What are the advantages of using circular saws?Ch. 27 - Why have bandsawing machines largely replaced...Ch. 27 - Explain how the hole in Figure 27.7 is made on a...Ch. 27 - How would you calculate or estimate Tm for a...
Ch. 27 - What is the disadvantage of using gravity to feed...Ch. 27 - What is unique about the broaching process...Ch. 27 - Can a thick saw blade be used as a broach? Why or...Ch. 27 - Broaching machines are simpler in a basic design...Ch. 27 - Why is broaching particularly well-suited for mass...Ch. 27 - In designing a broach, what would be the first...Ch. 27 - Why is it necessary to relate the design of a...Ch. 27 - What two methods can be utilized to reduce the...Ch. 27 - For a given job, how would a broach having...Ch. 27 - Why are the pitch and radius of the gullet between...Ch. 27 - Why are broaching speeds usually relatively low,...Ch. 27 - What are the advantages of shell-type broach...Ch. 27 - Why are most broaches made from alloy or...Ch. 27 - What are the advantages of TiN-coated broaching...Ch. 27 - For mass-production operations, which process is...Ch. 27 - What is the difference between the roughing teeth...Ch. 27 - The sides of a square, blind hole must be machined...Ch. 27 - The interior, flat surfaces of socket wrenches,...Ch. 27 - Prob. 29RQCh. 27 - What are some ways to improve the efficiency of a...Ch. 27 - To what extent is filing different from sawing?Ch. 27 - Prob. 32RQCh. 27 - Prob. 33RQCh. 27 - Prob. 34RQCh. 27 - A surface 12 in. long is to be machined with a...Ch. 27 - The pitch of the teeth on a simple surface broach...Ch. 27 - Estimate the (approximate maximum) horsepower...Ch. 27 - Estimate the approximate force acting in the...Ch. 27 - In cutting a 6-in.-long slot in a piece of AISI...Ch. 27 - The strength of a pull broach is determined by its...Ch. 27 - Suppose you want to shape a block of metal 7 in....Ch. 27 - Could you have saved any time in Problem 7 by...Ch. 27 - Derive the equation for shaping cutting speed.Ch. 27 - How many strokes per minute would be required to...Ch. 27 - How much time would be required to shape a flat...Ch. 27 - What is the metal removal rate in Problem 11 if...Ch. 27 - Suppose you decide to mill the flat surface...Ch. 27 - A planer has a 10-hp motor, and 75% of the motor...
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