EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 8220100793431
Author: KALPAKJIAN
Publisher: PEARSON
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Chapter 25, Problem 2RQ
Explain how the tooling system in a machining center functions. What are the typical tool-changing times?
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motor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine:
a) the minimum permissible diameter for aluminum shafts (1) and (2)
b) the minimum permissible diameter for steel shaft (3).
c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).
First monthly exam
Gas dynamics
Third stage
Q1/Water at 15° C flow through a 300 mm diameter riveted steel pipe, E-3 mm with a head loss of 6 m in
300 m length. Determine the flow rate in pipe. Use moody chart.
Q2/ Assume a car's exhaust system can be approximated as 14 ft long and 0.125 ft-diameter cast-iron pipe (
= 0.00085 ft) with the equivalent of (6) regular 90° flanged elbows (KL = 0.3) and a muffler. The
muffler acts as a resistor with a loss coefficient of KL= 8.5. Determine the pressure at the beginning of the
exhaust system (pl) if the flowrate is 0.10 cfs, and the exhaust has the same properties as air.(p = 1.74 ×
10-3 slug/ft³, u= 4.7 x 10-7 lb.s/ft²) Use moody chart
(1)
MIDAS
Kel=0.3
Q3/Liquid ammonia at -20°C is flowing through a 30 m long section of a 5 mm diameter copper tube(e =
1.5 × 10-6 m) at a rate of 0.15 kg/s. Determine the pressure drop and the head losses.
.μ= 2.36 × 10-4 kg/m.s)p = 665.1 kg/m³
2/Y
Y+1
2Cp
Q1/ Show that
Cda
Az x
P1
mactual
Cdf
Af
R/T₁
2pf(P1-P2-zxgxpf)
Q2/ A simple jet carburetor has to supply 5 Kg of air per minute. The air is at a pressure of 1.013 bar
and a temperature of 27 °C. Calculate the throat diameter of the choke for air flow velocity of 90 m/sec.
Take velocity coefficient to be 0.8. Assume isentropic flow and the flow to be compressible.
Quiz/ Determine the air-fuel ratio supplied at 5000 m altitude by a carburetor which is adjusted to give
an air-fuel ratio of 14:1 at sea level where air temperature is 27 °C and pressure is 1.013 bar. The
temperature of air decreases with altitude as given by the expression
The air pressure decreases with altitude as per relation h = 19200 log10 (1.013), where P is in bar. State
any assumptions made.
t = ts
P
0.0065h
Chapter 25 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 25 - Describe the distinctive features of machining...Ch. 25 - Explain how the tooling system in a machining...Ch. 25 - Explain the trends in materials used for...Ch. 25 - Is there any difference between chatter and...Ch. 25 - What are the differences between forced and...Ch. 25 - Explain the importance of foundations in...Ch. 25 - Explain why automated pallet changers and...Ch. 25 - What types of materials are machine-tool bases...Ch. 25 - What is meant by the modular construction of...Ch. 25 - What is a hexapod? What are its advantages?
Ch. 25 - What factors contribute to costs in machining...Ch. 25 - List the reasons that temperature is important in...Ch. 25 - Explain the technical and economic factors that...Ch. 25 - Spindle speeds in machining centers vary over a...Ch. 25 - Explain the importance of stiffness and damping of...Ch. 25 - Are there machining operations described in...Ch. 25 - How important is the control of cutting-fluid...Ch. 25 - Review Fig. 25.10 on modular machining centers,...Ch. 25 - Prob. 19QLPCh. 25 - Describe the adverse effects of vibration and...Ch. 25 - Describe some specific situations in which thermal...Ch. 25 - Prob. 22QLPCh. 25 - Prob. 23QLPCh. 25 - Prob. 24QLPCh. 25 - List the parameters that influence the temperature...Ch. 25 - List and explain factors that contribute to poor...Ch. 25 - Prob. 27QLPCh. 25 - Prob. 28QLPCh. 25 - Describe types and sizes of workpieces that would...Ch. 25 - Prob. 30QLPCh. 25 - Explain the advantages and disadvantages of...Ch. 25 - What are the advantages and disadvantages of (a)...Ch. 25 - What would be the advantages and limitations of...Ch. 25 - Explain how you would go about reducing each of...Ch. 25 - Describe workpieces that would not be suitable for...Ch. 25 - Give examples of forced vibration or self-excited...Ch. 25 - A machining-center spindle and tool extend 10 in....Ch. 25 - Using the data given in the example, estimate the...Ch. 25 - A machining-center spindle and tool extend 12 in....Ch. 25 - In the production of a machined valve, the labor...Ch. 25 - Estimate the optimum cutting speed in Problem...Ch. 25 - Prob. 42QTPCh. 25 - If you were the chief engineer in charge of the...Ch. 25 - Prob. 45SDPCh. 25 - Make a list of components of machine tools that...Ch. 25 - The cost of machining and turning centers is...Ch. 25 - Prob. 49SDPCh. 25 - Describe your thoughts on whether or not it is...Ch. 25 - Prob. 51SDPCh. 25 - Prob. 53SDP
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