DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 24, Problem 4RQ
Why is the question of up or down milling more critical in horizontal slab milling than in vertical -spindle (end or face) milling?
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What are the parts of a vertical milling and its uses?
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Chapter 24 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 24 - Suppose that you wanted to machine cast iron with...Ch. 24 - How is the feed per tooth related to the feed rate...Ch. 24 - Why must the number of teeth on the cutter be...Ch. 24 - Why is the question of up or down milling more...Ch. 24 - For producing flat surfaces in mass-production...Ch. 24 - Milling has a higher metal removal rate than...Ch. 24 - Which type of milling (up or down) is being done...Ch. 24 - Why does down milling dull the cutter more rapidly...Ch. 24 - What parameters do you need to specify in order to...Ch. 24 - In Figure 24.2b, the tool material is carbide....
Ch. 24 - What is the advantage of a helical-tooth cutter...Ch. 24 - What would the cutting force diagram for Fc look...Ch. 24 - Could the stub arbor-mounted face mill shown in...Ch. 24 - In a typical solid arbor milling cutter shown in...Ch. 24 - Make some sketches to show how you would you set...Ch. 24 - Make some sketches to show how you would set up a...Ch. 24 - Explain how controlled movements of the work m...Ch. 24 - Prob. 18RQCh. 24 - What is the purpose of the hole-circle plate on a...Ch. 24 - You have selected a feed per tooth and a cutting...Ch. 24 - How much time will be required for a milling...Ch. 24 - If the depth of cut is 0.35 in., what is the metal...Ch. 24 - Prob. 4PCh. 24 - Calculate the spindle rpm and table feed (ipm) for...Ch. 24 - A gray cast iron surface 6 in. wide and 18 in....Ch. 24 - Prob. 7PCh. 24 - In Figure 24.12, the feed is 0.006 in. per tooth....Ch. 24 - Suppose you want to do the job described in...Ch. 24 - The Bridgeport vertical-spindle milling machine is...Ch. 24 - The KC Machine Works, which does job shop...
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- 1. In face milling, the axis of the cutter is tangent to the surface being milled. (a) true or (b) false 2. When product variety is hard, the usual approach is batch production.(a) true or (b) false 3. In a turning operation, the change in diameter of the workpart is equal to which one of the following:(a) 1 x depth of cut, (b) 2 x depth of cut. (c) 1 x feed, or (d) 2 x fe feed? 4. A turning operation is normally performed on which one of the following machine tools: (a) drill press, (b) lathe, (c) milling machine, (d) planer, or (e) shaper? 5. Machined parts can be classified as rotational or nonrotational. Which of the following are examples of operations that create nonrotational geometries: (a) boring, (b) drilling, (c) milling. (d) planning, and (e) turning?arrow_forwardVertical Milling Image and indicate its parts and its uses.arrow_forwardExplain the differences between the up milling and down milling?arrow_forward
- Consider a profile milling operation, where the initial (stock) geometry has (X,Y,Z) dimensions of 100 mm x 75 mm x 50 mm. The target part has dimensions of 95 mm x 70 mm x 50 mm. The target part is located in the centre of the stock part, i.e. the stock to be removed from all sides is equal. The operation has a cutting time of 1 minute. The tool axis is along the Z direction and the tool diameter is 12 mm having 6 cutting edges. The takes place at 54m/min feed rate of 0.2 mm/rev/tooth. Calculate the axial depth of cut ? process at aarrow_forwardWhats the answer for this please ?arrow_forwardGive me correct answers someone gives fully wrong anders pleasearrow_forward
- Please solve both questionsarrow_forwardSolve all pointearrow_forward(USCS units) A turning operation is performed using a rake angle of 15°. Cutting speed = 200 ft/min, feed= 0.012 in/rev, and depth of cut = 0.100 in. The chip thickness ratio measured after the cut = 0.48. Determine (a) chip thickness after the cut, (b) shear angle, (c) friction angle, (d) coefficient of friction, and (e) shear strain (USCS units) The turning operation in the previous problem involves a work material whose shear strength = 52,000 lb/in2. Based on your answers to the previous problem, compute (a) shear force, (b) cutting force, (c) thrust force, and (d) friction force.arrow_forward
- The following data is given for slab milling of a 300 mm long 50 mm wide mild steel block: Cutter of diameter= 60 mm; Numbers of teeth =12; Cutter speed = 120 rev/min; Depth of cut = 3.2 mm; Feed is 0.25 mm/tooth.Determine (i) Table feed in mm/min, (ii) MRR (iii) Power (iv) Torque and (v) Total machining time. Assumesuitable approach and over-run and specific energy of mild steel as 5 Ws/mm3.arrow_forwardd) A face milling operation is used to machine 6.0 mm from the top surface of a rectangular piece of aluminum 300 mm long by 125 mm wide in a single pass. The cutter has four teeth (cemented carbide inserts) and is 150 mm in diameter. The cutting speed = 2.8 m/s, and chipload = 0.27 mm/tooth. Assuming that the cutter enters the workpiece from its short side and follows a path that is centered over the workpiece, determine: i) the actual machining time to make the pass across the surface and, ii) the maximum metal removal rate during cutting.arrow_forwardIn 3-axis milling, the table feedrate is 703.00 mm/min. Using a 10mm endmill to cut the material with a radial depth of 4.60 mm and axial depth of 4.20 mm, what is the material removal rate (Cm³ /min) in this operation? Your Answer: Answerarrow_forward
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